Tsayawa da mutuncin matsa lamba kayan aiki ne mai gudana gaskiya ga kowane mai shi / mai aiki.Masu / ma'aikata na kayan aiki irin su tasoshin, tanderu, tukunyar jirgi, musayar, ajiya tankuna, da kuma hade bututu da kayan aiki dogara a kan wani mutunci management shirin don tantance kayan amincin kayan aiki da kuma kare kayan aiki mutunci ga aminci da ingantaccen aiki.Varous / ma'aikata na kayan aiki kamar tasoshin, tanda, tukunyar jirgi, musayar, ajiya tankuna, da kuma hade bututu da kayan aiki dogara a kan wani mutunci management shirin don tantance kayan aiki amincin da kuma kare kayan aiki mutunci ga aminci da ingantaccen aiki. Yin aiki.Yin amfani da nau'in kayan da ba daidai ba zai iya haifar da mummunan sakamako.
Gwajin wasu daga cikin waɗannan abubuwan (kamar ƙananan sassa ko tarurrukan bututu) don nazarin carbon da ƙimar kayan abu na iya zama ƙalubale saboda ilimin lissafi ko girman girman.Saboda wahalar nazarin kayan, waɗannan sassan galibi ana cire su daga shirin Identification Positive Material Identification (PMI). Sakamakon gazawar na iya zama ƙarami, amma sakamakon zai iya zama iri ɗaya: wuta, aiwatar da lokacin shuka, da rauni.
Kamar yadda Laser Induced Breakdown Spectroscopy (LIBS) ya motsa daga hanyoyin nazarin dakin gwaje-gwaje zuwa ga al'ada, ikon yin 100% na gwajin carbon da ake buƙata na duk abubuwan da aka gyara a cikin filin shine babban gibi a cikin masana'antar da aka cika kwanan nan ta hanyar fasahar nazari.
Hoto 1. Binciken Carbon na SciAps Z-902 ER308L Weld ¼ "Mai Fadi: SciAps (Danna hoto don ƙarawa.)
LIBS wata dabara ce mai fitar da haske wacce ke amfani da Laser mai bugun jini don kawar da saman wani abu da ƙirƙirar plasma. The onboard spectrometer qualitatively auna haske daga plasma, yana raba madaidaicin raƙuman ruwa don bayyana abun ciki na elemental, wanda aka ƙididdige shi ta hanyar calibration na kan jirgin. s ko ƙananan sassa, baiwa masu fasaha damar gwada sassa ba tare da la'akari da girman ko lissafi ba.Masu fasaha suna shirya saman, yi amfani da kyamarori na ciki don ƙaddamar da wuraren gwaji da kuma nazarin su. Wurin gwajin yana da kusan 50 microns, wanda zai ba da damar masu fasaha su auna sassa na kowane girman, ciki har da ƙananan sassa, ba tare da buƙatar adaftan ba, tattara shavings, ko aika kayan aikin hadaya.
Yawancin masana'antun suna samar da samfurin LIBS na hannu na kasuwanci.Lokacin neman madaidaicin nazari don aikace-aikacenku, masu amfani suna buƙatar tuna cewa ba duk masu nazarin LIBS na hannu ba ne aka halicce su daidai.Akwai samfuran da yawa na masu nazarin LIBS akan kasuwa waɗanda ke ba da izinin gano kayan abu, amma ba abun ciki na carbon ba. Duk da haka, a cikin aikace-aikacen da ake buƙatar maki na kayan abu, ana auna carbon, gwargwadon adadin carbon da ƙarancin adadin kuzari. grity management program.
Hoto 2. SciAps Z-902 nazarin carbon na 1/4-inch dunƙule inji, 316H kayan. Source: SciAps (Danna hoto don kara girma.)
Alal misali, 1030 carbon karfe ne gano da carbon abun ciki a cikin abu, da kuma na karshe lambobi biyu a cikin kayan sunan gano maras muhimmanci carbon abun ciki - 0.30% carbon ne maras muhimmanci carbon a cikin 1030 carbon steel. Wannan kuma ya shafi sauran carbon steels kamar 1040, 1050 carbon karfe, da dai sauransu. Ko kuma idan kana da jerin grading carbon karfe na asali 300 kashi, da dai sauransu. kamar 316L ko 316H abu.Idan baku auna carbon ba, kuna gano nau'in kayan ne kawai ba darajar kayan ba.
Hoto 3. SciAps Z-902 Binciken Carbon na 1" s/160 A106 Daidaita don Sabis na HF Alkylation Tushen: SciAps (Danna hoto don faɗaɗa.)
LIBS analyzers ba tare da ikon auna carbon iya kawai gano kayan, kama da X-ray fluorescence (XRF) kayan aiki.Duk da haka, da yawa masana'antun samar da hannunka rike LIBS carbon analyzers iya auna carbon abun ciki.Akwai wasu asali bambance-bambance a cikin analyzers kamar girman, nauyi, adadin calibrations samuwa, samfurin dubawa ga shãfe haske a kan wadanda ba hatimi a kan ramummuka don yin nazari a kan ƙananan ramuka don yin nazari ba tare da yin amfani da ƙananan ramuka ba, da kuma yin nazari akan ƙananan ramuka don bincike. gwaji, kuma ba sa buƙatar adaftar widget din da wasu masu nazarin LIBS ko sassan OES ke buƙata don gwada widget din. Amfanin wannan fasaha shi ne cewa yana ba da damar masu fasaha su gwada kowane bangare na tsarin PMI ba tare da amfani da masu daidaitawa na musamman ba.
Ƙarfin kayan aikin LIBS na hannu suna canza yadda ake gudanar da bincike na filin.Wadannan kayan aikin suna ba wa mai shi / mai aiki da hanyar yin nazarin kayan da ke shigowa, kayan aiki / kayan aiki na PMI, welds, welding consumables, da duk wani muhimmin mahimmanci a cikin shirin su na PMI, samar da ingantaccen kuma abin dogara ga kowane shirin amincin kadari.Magani mai mahimmanci ba tare da ƙarin aiki ba ko farashi na siyan sassa na hadaya ko tattara shavings da aika su zuwa dakin gwaje-gwaje da jiran sakamako.Wadannan šaukuwa, masu nazarin LIBS na hannu suna ba wa masu amfani damar ƙarin ayyuka waɗanda ba su wanzu 'yan shekaru da suka wuce.
Hoto 4. Binciken Carbon na SciAps Z-902 1/8" Waya, 316L Material Source: SciAps (Danna hoto don ƙarawa.)
Amincewar kadari ya haɗa da cikakken shirin tabbatar da kayan aiki, wanda yanzu an aiwatar da shi gabaɗaya a fagen, don tabbatar da yarda da kayan aiki da aminci da ingantaccen aiki.Tare da ɗan bincike kaɗan a cikin mai nazari mai kyau da fahimtar aikace-aikacen, masu / masu aiki yanzu na iya dogaro da dogaro da tantance kowane kayan aiki a cikin shirin amincin kadarorin su, ba tare da la'akari da lissafi ko girman girman ba, kuma samun cikakken ikon yin nazari na lokaci-lokaci tare da masu samar da cikakken ƙarfin gwiwa tare da ƙaramin ma'auni. bayanan da suka wajaba don yin yanke shawara mai mahimmanci don kare amincin kayan aiki.
Wannan sabuwar fasahar tana baiwa masu mallaka/masu aiki damar kiyaye mutunci da amincin kayan aikinsu ta hanyar cike gibi a cikin nazarin filin carbon.
James Terrell shine Daraktan Ci gaban Kasuwanci - NDT a SciAps, Inc., mai kera na XRF na hannu da masu nazarin LIBS.
Don yin bikin tunawa da ranar 10th, taron ya tattara dubban masu halarta da daruruwan masu baje kolin don nuna sabon fasaha a cikin fasaha na taro, kayan aiki da samfurori. Alama kalandar ku kuma ku yi shirin zama wani ɓangare na wannan taron mai mahimmanci, inda masu halarta za su gano sababbin albarkatu, kimanta sababbin fasaha da samfurori, koyi daga masana masana'antu, da kuma haɗawa tare da ƙwararrun ƙwararrun ƙwararru.
Ƙaddamar da Buƙatun Ba da Shawara (RFP) ga mai siyar da kuka zaɓa kuma danna maɓallin da ke bayyana bukatunku