"Tsarin waldawa na PIPEFAB shine kololuwar Lincoln Electric, yana ba da kyakkyawan aiki a cikin takamaiman bututun walda tare da kulawa, kai tsaye da sauƙi, da ƙirar maɓalli wanda ke rage lokacin saita walda," in ji Brian Senasi, Kasuwancin Yanki a Alberta, Lincoln Electric ya ce.Manajan Kamfanin.Lincoln Electric
Canje-canje a hankali ya zama ruwan dare a masana'antu, musamman a cikin walda.Misali, idan kuna da sigogi don tsarin walda bututu, canza waɗannan sigogi don gabatar da sabon tsarin walda zai iya zama matsala fiye da ƙimarsa.Wannan shine dalilin da ya sa hanyar walda da aka gwada da gwadawa a wasu masana'antu yana da tsawon rayuwar sabis fiye da sauran.Idan bai karye ba, kar a gyara shi.
Amma yayin da sabbin ayyuka ke fitowa, masana'antun kayan aikin walda suna haɓaka sabbin fasahohi don taimakawa tarurrukan haɓaka aikin walda da daidaito.
Waldawar tushen tazara mai kyau shine mabuɗin samun nasarar aikin walda bututu, ko a cikin shago ko a cikin filin.
"Tsarin mu na TPS / i shine tsarin MIG / MAG da ya dace don tushen welds," in ji Mark Zablocki, Welding Technician, Fronius Canada.TPS/i shine tsarin Fronius' MIG/MAG mai iya daidaitawa.Yana da ƙirar ƙira don haka ana iya ƙididdige shi don amfani da hannu ko ta atomatik idan an buƙata.
"Don TPS / i, mun haɓaka tsarin da ake kira LSC, wanda ke tsaye ga Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙasa," in ji Zabloki.LSC ingantaccen baka ne mai ɗaukar hoto mai ɗaukar hoto tare da babban kwanciyar hankali.Tsarin yana dogara ne akan gajerun hanyoyin da ke faruwa a ƙananan matakan yanzu, yana haifar da sake kunnawa mai laushi da ingantaccen tsarin walda.Wannan yana yiwuwa saboda TPS/i na iya ganowa da sauri da amsa matakan aiwatarwa waɗanda ke faruwa yayin ɗan gajeren kewayawa."Mun sami ɗan gajeren baka tare da isasshen matsi don ƙarfafa tushen.LSC ya ƙirƙiri baka mai laushi mai laushi wanda ya fi sauƙin sarrafawa. ”
Siga na biyu na LSC, LSC Advanced, yana taimakawa inganta daidaiton tsari lokacin aiki daga tushen wuta.Dogayen igiyoyi suna haifar da haɓakar inductance, wanda hakan ya haifar da ƙarin spatter da rage kwanciyar hankali.LSC Advanced yana magance wannan matsalar.
"Lokacin da kuka fara samun doguwar haɗi tsakanin fil ɗin da wutar lantarki - kusan ƙafa 50.Range shine lokacin da kuka fara amfani da LSC Advanced, ”in ji Leon Hudson, Manajan Tallafi na Fasaha na Yanki don Cikakkar Welding a Fronius Canada.Kamar yawancin masu walda na zamani, Fronius yana ba ku damar yin rikodin kowane weld.
"Kuna iya daidaita sigogin walda da gyara su a cikin injin," in ji Hudson."Wannan na'ura tana da kayan aiki kuma mai kula da walda ne kawai zai iya samun damar waɗannan sigogi tare da katin maɓalli.Waɗannan sigogi na iya bin diddigin kilojoules a kowane inch ɗin da kuke yi tare da kowane walda don tabbatar da cewa kun cika cikakkun bayanai dalla-dalla.
Duk da yake TPS / i yana da tasiri sosai don ƙwanƙwasa tushen tushen sarrafawa, kamfanin ya haɓaka tsarin Pulsed Multiple Control (PMC) don kammala waldawar filler da sauri.Wannan tsarin waldawar baka mai juzu'i yana amfani da sarrafa bayanai cikin sauri don ci gaba da haɓaka saurin walda yayin da yake riƙe da kwanciyar hankali.
Hudson ya ce "Mai walda a wani bangare yana rama canje-canjen isar da ma'aikaci don tabbatar da shigar azzakari cikin farji," in ji Hudson.
AMI M317 Orbital Welding Controller an tsara shi don aikace-aikace a cikin semiconductor, Pharmaceutical, Nukiliya da sauran ayyukan masana'antar bututu mai inganci, wanda ke nuna ingantattun sarrafawa da ƙirar allo don sauƙaƙe walda ta atomatik.Issa
A cikin walƙiya ta atomatik a cikin bitar, lokacin da bututu ya juya, ana aiwatar da tashar zafi a matsayi na 1G, kuma ana iya daidaita ma'aunin PMC ta atomatik bisa ga manyan ko ƙananan wuraren bututu.
"TPS/i welder yana lura da halayen baka kuma yana daidaitawa a ainihin lokacin," in ji Zabloki."Yayin da saman walda ke kewaya bututun, ana daidaita ƙarfin wutar lantarki da saurin waya a cikin ainihin lokacin don samar da ci gaba na yanzu."
Ƙarfafawa da ƙãra gudu su ne tushen yawancin gyare-gyaren fasaha waɗanda ke taimakawa masu walda bututu a cikin ayyukansu na yau da kullun.Duk da yake duk abin da ke sama ya shafi MIG/MAG waldi, an sami irin wannan ingantaccen aiki a wasu matakai kamar TIG.
Misali, Fronius' ArcTig don sarrafa injina yana haɓaka sarrafa bututun ƙarfe.
"Karfe na iya zama mai wayo saboda yana watsar da zafi da rashin ƙarfi kuma yana jujjuyawa cikin sauƙi," in ji Zablocki.“Yawanci lokacin walda bakin karfe, mafi kyawun bege don shiga guda ɗaya shine 3mm.Amma tare da ArcTig, tungsten yana sanyaya da ruwa, wanda ke haifar da mafi girman baka da girman baka a ƙarshen tungsten.Yawan baka yana da girma sosai.Mai ƙarfi, yana iya walda har zuwa 10mm tare da cikakken tafasa ba tare da shiri ba.
Hudson da Zabloki suna da sauri don nuna cewa duk shawarwarin aikace-aikacen da suka yi a wannan yanki yana farawa da shirin abokin ciniki da abin da fasaha ya cika waɗannan buƙatun.A lokuta da yawa, sabbin fasahohi suna ba da dama don ƙarin kwanciyar hankali, inganci, da haɓaka bayanai don tabbatar da cewa an yi aikin daidai.
Tare da tsarin walda na PIPEFAB, Lincoln Electric ya nemi ƙirƙirar kayan aiki waɗanda ke sauƙaƙa walda bututu da kera jirgin ruwa.
“Muna da hanyoyin walda bututu daban-daban da ake amfani da su akan injuna da yawa;a cikin tsarin walda na PIPEFAB, mun dauki hanyar da aka mai da hankali wajen hada dukkan hanyoyin da za su iya amfani da su wajen hada bututu da hada su cikin kunshin guda daya,” in ji David Jordan, darektan Sashin Masana’antu na Duniya na Lincoln Electric, Masana’antu da Masana’antu.
Jordan ta yi nuni da tsarin Canja wurin Tension na kamfanin (STT) a matsayin ɗayan fasahohin da aka haɗa a cikin tsarin walda na PIPEFAB.
"Tsarin STT shine manufa don wucewar tushen bututu," in ji shi."An haɓaka shi shekaru 30 da suka gabata don walda kayan bakin ciki saboda yana ba da baka mai sarrafawa sosai tare da shigar da ƙarancin zafi da ƙarancin spatter.A cikin shekarun baya mun same shi ya dace sosai don walƙar ƙwanƙwasa a cikin bututun walda.ya kara da cewa: "A cikin tsarin waldawa na PIPEFAB, muna amfani da fasahar STT na gargajiya kuma muna kara inganta baka don inganta aiki da sauri."
Hakanan tsarin walda na PIPEFAB suna sanye da fasahar Smart Pulse, wanda ke sa ido kan saitunan injin ku kuma ta atomatik daidaita ƙarfin bugun jini don samar da cikakkiyar baka don aikinku.
"Idan ina da ƙananan saurin ciyarwar waya, ya san ina amfani da tsarin ƙarancin wutar lantarki, don haka yana ba ni ƙwanƙwasa, arc mai da hankali wanda ya dace da ƙananan saurin ciyarwar waya," in ji Jordan.“Lokacin da na ƙara yawan abinci, ta atomatik tana kiran ni da wani nau'in igiyar ruwa daban.Mai aiki ba ya buƙatar saninsa, yana faruwa ne kawai a ciki.Waɗannan saitunan suna ba mai aiki damar mayar da hankali kan walda kuma kada ya damu da aiki.Saitunan fasaha."
An tsara tsarin ne don ƙirƙirar na'ura wanda zai ba da damar masu walda don yin komai daga tushen roll zuwa cikawa da capping a cikin injin guda ɗaya.
"Canza daga wannan fasaha zuwa wani abu ne mai sauqi," in ji Jordan."Muna da feeder dual a cikin tsarin waldawa na PIPEFAB, don haka za ku iya fara aikin STT a gefe ɗaya na mai ciyarwa tare da madaidaiciyar tocila da abubuwan amfani don ratawar tushen tushen - kuna buƙatar tip conical don yin wannan tushen weld, da kuma mai sauƙi.gun don iyawa, kuma a gefe guda, za ku kasance cikin shiri don cikewa da rufe tashoshi, ko masu ƙwanƙwasa, mai ƙarfi ko ƙarfe.
"Idan za ku shigar da 0.35" (0.9mm) tushen STT mai ƙarfi tare da 0.45" filler da hula.(1.2mm) waya mai ƙarfe mai ƙarfe ko waya mai jujjuyawa, kawai kuna buƙatar shigar da abubuwan amfani biyu a cikin ninki biyu a kowane gefen mai ciyarwa, ”in ji Brian Senacy, manajan tallace-tallace na yankin Lincoln Electric a Alberta.“Ma’aikacin ya saka tushen sai ya dauko wata bindiga ba tare da ya taba na’urar ba.Lokacin da ya ciro abin da ke kan wannan bindigar, tsarin zai canza ta atomatik zuwa sauran tsarin walda da saitin.”
Duk da yake yana da mahimmanci a sami sabbin fasaha akan na'ura, yana da mahimmanci ga Lincoln da abokan cinikinsa cewa tsarin walda na PIPEFAB shima zai iya sarrafa hanyoyin walda bututun gargajiya kamar TIG, electrode da flux cored wire.
"Tabbas abokan ciniki suna son cin gajiyar fasahar STT ta ci gaba don ingantaccen waya ko tushen tushen ƙarfe da Smart Pulse.Duk da yake sabon tsari shine mafi mahimmanci, abokan ciniki har yanzu suna da hanyoyin da suka shude ko kuma waɗanda suke amfani da su daga lokaci zuwa lokaci, ”in ji Senasi."Har yanzu suna buƙatar samun damar gudanar da ayyukan mashaya ko TIG.Ba wai kawai tsarin walda na PIPEFAB ke ba da duk waɗannan hanyoyin ba, amma Tsarin Shirye-shiryen Run yana da masu haɗawa na musamman don haka tociyoyin TIG ɗinku, tocila da tocilan koyaushe suna haɗawa kuma suna shirye don tafiya.tafi."
Wani fasaha da aka fitar kwanan nan da ake samu azaman haɓakawa zuwa tsarin waldawa na PIPEFAB shine tsarin MIG HyperFill mai waya biyu na kamfanin, wanda ke haɓaka ƙimar ajiya.
"A cikin shekara daya da rabi da ta gabata, mun gano cewa fasahar HyperFill tana da matukar tasiri wajen nade bututu," in ji Jordan."Idan kun ƙara na'urar sanyaya ruwa kuma ku yi amfani da bindiga mai sanyaya ruwa, yanzu za ku iya gudanar da wannan tsari na cika layi biyu da capping.Mun sami damar cimma ƙimar ajiya na 15 zuwa 16 fam a kowace awa, ta yin amfani da mafi kyawun tsarin layinmu, za mu iya samun fam 7 zuwa 8 a kowace awa.Don haka zai iya fiye da ninki biyu na daidaitawa a matsayin 1G. "
"Jerin na'urorinmu na Wutar Wutar Lantarki sun shahara kuma suna da ƙarfi, amma ba a buƙatar raƙuman ruwa da ke cikin waɗannan injunan a cikin kantin bututu," in ji Senasi.“An cire abubuwa kamar aluminum da silicon tagulla waveforms don mai da hankali kan igiyoyin igiyar ruwa masu amfani da gaske ga kayan walda bututu.Tsarin walda na PIPEFAB yana da zaɓuɓɓuka don ƙarfe da bakin karfe 3XX, waya mai ƙarfi, ƙarfe mai ƙarfe, waya mai jujjuyawa, SMAW, GTAW da ƙari - duk samfuran da kuke son walda bututu.
Har ila yau, ba a buƙatar ƙarewar ilimin harsuna.Fasahar Cable View ta kamfanin tana ci gaba da sa ido kan inductance na USB kuma tana daidaita tsarin igiyoyin ruwa don tabbatar da tsayayyen aikin baka akan dogayen igiyoyi ko naɗe har zuwa ƙafa 65.Wannan yana ba da damar tsarin da sauri yin sauye-sauye masu dacewa don tabbatar da kwanciyar hankali na aikin baka.
"Za a iya saita Sabis na Samar da Kayan Cloud don aika saƙo ta atomatik zuwa masu kulawa lokacin da aikin injin ya faɗi ƙasa da wani madaidaicin kofa.Duban samar da sa ido yana rufe madauki na inganta tsari don haka da zarar an sami canje-canje, zaku iya sa ido da tabbatar da ingantawa, "in ji Senasi."Tarin bayanai yana ƙara zama sananne kuma abokan ciniki tabbas suna magana game da damar da wannan ke haifar musu don inganta kasuwancin su."
Kamfanoni suna yin iya ƙoƙarinsu don sabunta hanyoyin walda masu sarƙaƙƙiya masu rikitarwa, ta amfani da ikon tattara bayanai yayin ayyuka don haɓaka hanyoyin amsawa.Misali shine M317 mai sarrafa walda na orbital daga ESAB Arc Machines Inc. (AMI).
An ƙera shi don amfani a cikin semiconductor, Pharmaceutical, Nukiliya da sauran aikace-aikacen bututun mai tsayi, yana fasalta ingantattun sarrafawa da ƙirar allo don sauƙaƙe walda ta atomatik.
"Ainihin injiniyoyi ne suka tsara masu kula da TIG na baya-bayan nan don injiniyoyi," in ji Wolfram Donat, jagoran injiniyan software a AMI."Tare da M317, masu walda suna nuna mana abin da suke bukata.Muna so mu rage shingen shiga cikin waldar bututu.Yana iya ɗaukar mako guda don wani ya koyi yadda ake amfani da walda na orbital.Zai iya ɗaukar su watanni kafin su saba da shi gaba ɗaya, kuma don samun Yana ɗaukar shekaru biyu don ROI daga tsarin.Muna so mu gajarta tsarin koyo.”
Mai sarrafawa yana karɓar bayanai daga na'urori masu auna firikwensin daban-daban, yana ba masu aiki damar sarrafa waldansu ta hanyoyi daban-daban.Fasalolin allon taɓawa sun haɗa da janareta na shirin bututu ta atomatik.Editan jadawali yana ba mai aiki damar daidaitawa, daidaitawa, ƙarawa, sharewa, da kewaya ta matakan yanzu.A cikin yanayin walda, injin bincike na bayanai yana ba da bayanan ainihin lokacin kuma kyamarar tana ba da hangen nesa na walƙiya.
Haɗe da WeldCloud na ESAB da sauran kayan aikin nazarin orbital, masu amfani za su iya tattarawa, adanawa da sarrafa fayilolin bayanai a cikin gida ko cikin gajimare.
"Muna so mu samar da tsarin da ba shi da zamani daga tsararraki, amma wanda zai iya biyan bukatun kasuwancin nan gaba," in ji Donat."Idan kantin sayar da ba a shirya don nazarin gajimare ba, har yanzu suna iya samun bayanai daga na'urar saboda tana cikin gida.Lokacin da bincike ya zama mahimmanci, wannan bayanin yana samuwa a gare su. "
"M317 ya haɗa hoton bidiyo tare da bayanan walda, tambura shi, kuma yana rikodin walda," in ji Donath."Idan kuna yin tsawaita walda kuma kuka sami dunƙulewa, ba lallai ne ku jefar da waldar ɗin ba saboda kuna iya komawa don ganin kowane matsala ta hanyar tsarin."
M317 yana da kayayyaki don rubuta bayanai a farashi daban-daban.Don aikace-aikace kamar mai, iskar gas, da makamashin nukiliya, yawan shigar da bayanai na iya dogara da ingancin takamaiman abubuwan.Don cancantar walda, wani ɓangare na uku na iya buƙatar sahihan bayanai don nuna cewa babu sabani a halin yanzu, ƙarfin lantarki, ko kuma wani wuri yayin aikin walda.
Duk waɗannan kamfanoni suna nuna cewa masu walda suna da ƙarin bayanai da kuma hanyoyin ba da amsa don ƙirƙirar walda mafi kyawun bututu.Tare da waɗannan fasahohin, makomar tana da haske.
Robert Colman ya kasance marubuci kuma edita na tsawon shekaru 20 yana rufe bukatun masana'antu daban-daban. An sadaukar da shi ga masana'antar sarrafa ƙarfe a cikin shekaru bakwai da suka gabata, yana aiki a matsayin edita don Samar da Ƙarfafawa & Sayayya (MP&P) kuma, tun daga Janairu 2016, editan Fabricating & Welding na Kanada. An sadaukar da shi ga masana'antar sarrafa ƙarfe a cikin shekaru bakwai da suka gabata, yana aiki a matsayin edita don Samar da Ƙarfafawa & Sayayya (MP&P) kuma, tun daga Janairu 2016, editan Fabricating & Welding na Kanada. Последние семь лет он посвятил себя металлообрабатываюю ря 2016 года - редактором Kanadiya Fabricating & Welding. A cikin shekaru bakwai da suka gabata, an sadaukar da shi ga masana'antar sarrafa ƙarfe, yana aiki a matsayin Editan Samar da Karfe & Sayayya (MP&P) kuma tun daga Janairu 2016 a matsayin Editan Fabricating & Welding na Kanada.在过去的七年里，他一直致力于金属加工行业，担任Metalworking Production & Purchasing (MP&P)的编辑.在过去的七年里，他一直致力于金属加工行业，担任 Samar da Karfe & Sayayya (MP&P) Последние семь лет он работал в металлообрабатывающей промышленности в качестве рядактора ж singурналаты , Production 16 года - в качестве редактора Kanadiya Fabricating & Welding. A cikin shekaru bakwai da suka gabata, ya yi aiki a cikin masana'antar ƙarfe a matsayin editan Samar da Ƙarfa & Sayayya (MP&P) kuma tun daga Janairu 2016 a matsayin editan Fabricating & Welding na Kanada.Ya kammala karatun digiri a Jami'ar McGill tare da digiri na farko da digiri daga UBC.
Ci gaba da kasancewa tare da sabbin labarai, abubuwan da suka faru da fasahohi a duk faɗin karafa daga wasiƙun mu na wata-wata da aka rubuta na musamman don masana'antun Kanada!
Yanzu tare da cikakken damar zuwa bugu na dijital na Metalworking na Kanada, samun sauƙin samun albarkatun masana'antu masu mahimmanci.
Yanzu tare da cikakken damar dijital zuwa Made in Canada da Weld, kuna da sauƙin samun dama ga albarkatun masana'antu masu mahimmanci.
Lokacin saukar kayan aiki yana rinjayar yawan aiki na gaba ɗaya kasuwancin.MELTRIC matosai da kwasfa da aka ƙera don masu watsewar kewayawa na iya kawar da dogon lokaci mai alaƙa da rufewa/majin mota.Sauƙaƙan toshe-da-wasa na masu haɗin Canja-Rated na iya rage lokacin sauya motar da kusan 50%.