ʻOiai ʻaʻole ia he mea hou ka ʻenehana welding orbital, e hoʻomau nei ka ulu ʻana, e lilo i ʻoi aku ka ikaika a me ka versatile, ʻoi aku ka nui o ka hoʻopili ʻana i ka paipu.
He 60 makahiki ka lōʻihi o ka welding orbital, me ka hoʻohui ʻana i ka automation i ke kaʻina GMAW. He ʻano hilinaʻi a kūpono kēia no ka hana ʻana i nā welds he nui, ʻoiai ʻaʻole i hoʻohana kekahi mau OEM a me nā mea hana i ka mana o nā welders orbital, e hilinaʻi ana i ka wili lima a i ʻole nā ​​hoʻolālā ʻē aʻe e hoʻohui i nā paipu metala.
ʻO nā loina o ka welding orbital he mau makahiki, akā, ʻo ka hiki o nā mea welder orbital hou e lilo i mea hana ikaika loa i loko o kahi mea hana welder, ʻoiai he nui nā hiʻohiʻona "akamai" i maʻalahi i ka papahana a me ka hana ma mua o ka wili maoli.E hoʻomaka me nā hoʻololi wikiwiki a pololei e hōʻoia i ka welded kūpaʻa, maʻemaʻe a hilinaʻi.
ʻO ka hui o nā welders o Axenics ma Middleton, Massachusetts, he mea hana aelike e alakaʻi ana i ka nui o kāna mau mea kūʻai aku i nā hana wili orbital inā loaʻa nā mea kūpono no ka hana.
"Inā hiki, makemake mākou e hoʻopau i ke ʻano kanaka i ka wiliwili, no ka mea, hana maʻamau nā welders orbital i nā welds ʻoi aku ka maikaʻi," wahi a Tom Hammer, he welder akamai ma Axenics.
ʻOiai ua hana ʻia ka welding mua loa i 2000 mau makahiki i hala aku nei, he kaʻina hana kiʻekiʻe loa ka welding hou i hoʻohui ʻia i nā ʻenehana hou a me nā kaʻina hana.
ʻO kekahi o nā mea kūʻai aku ʻo Axenics he ʻāpana o kēia kaulahao hoʻolako. Ua ʻimi ʻo ia i kahi mea hana ʻaelike e kōkua i ka hoʻonui ʻana i kona hiki ke hana, ʻo ia hoʻi ka hoʻokumu ʻana a me ka hoʻokomo ʻana i nā ala kila kuhili maʻemaʻe e hiki ai i nā kinoea ke hele i ke kaʻina hana wafer.
ʻOiai e loaʻa ana nā ʻāpana hoʻoheheʻe orbital a me nā papa wili me nā lohi kukui no ka hapa nui o nā hana tubular ma Axenics, ʻaʻole ia e pale i ka wili lima i kekahi manawa.
Ua nānā ʻo Hammer a me ka hui welding i nā koi o ka mea kūʻai aku a nīnau i nā nīnau, e noʻonoʻo ana i nā kumu kumu a me nā manawa:
ʻO nā mea welders orbital rotary i hoʻohana ʻia e Hammer ʻo Swagelok M200 a me Arc Machines Model 207A. Hiki iā lākou ke paʻa i ka 1/16 a i ka 4 iniha mau paipu.
"ʻAe ʻo Microheads iā mākou e komo i nā wahi paʻa loa," i ʻōlelo ai ʻo ia.Akā i kēia lā, hiki iā ʻoe ke hoʻopili i ke kaulahao a puni ka paipu āu e wili ai.Hiki i ka welder ke hele ma luna o ke kaulahao, a ʻaʻohe palena i ka nui o nā welds hiki iā ʻoe ke hana..Ua ʻike au i kekahi mau hoʻonohonoho e hana ana i ka welding ma 20″.Paipu.He mea kupanaha ka hana a keia mau mīkini i keia la.
E noʻonoʻo i nā koi maʻemaʻe, ka nui o nā welds e pono ai, a me ka mānoanoa o ka paia lahilahi, ʻo ka orbital welding kahi koho akamai no kēia ʻano o ka papahana.
"ʻO ia ka manawa e maʻalahi loa.Ke kamaʻilio nei mākou e pili ana i ka wili ʻana ma ka metala lahilahi pepa.Me ka wili lima, hiki i ka hoʻololi liʻiliʻi ke wāwahi i ka weld.No laila makemake mākou e hoʻohana i kahi poʻo weld orbital, kahi e hiki ai iā mākou ke kelepona i kēlā me kēia ʻāpana o ka paipu a hoʻomaʻamaʻa pono ma mua o ka hoʻokomo ʻana i ka ʻāpana i loko.Hoʻohuli mākou i ka mana i kahi nui kikoʻī i ʻike mākou i ka wā a mākou e hoʻokomo ai i ka ʻāpana i laila e hemolele ia.Ma ka lima, hana ʻia ka hoʻololi ʻana e ka maka, a inā mākou e holo nui, hiki iā ia ke komo pololei ma o ka mea.
ʻO ka hana he mau haneli o nā welds e pono ke ʻano like. ʻO ka welder orbital i hoʻohana ʻia no kēia hana e hana i kahi weld i ʻekolu mau minuke;ke hana nei ʻo Hammer i ka wikiwiki loa, hiki iā ia ke hoʻopaʻa lima i ka paipu kila kila ma kahi o hoʻokahi minuke.
“Akā naʻe, ʻaʻole lohi ka mīkini.Holo ʻoe iā ia ma ka wikiwiki kiʻekiʻe loa i ke kakahiaka, a i ka hopena o ka lā, e holo mau ana ia i ka wikiwiki kiʻekiʻe, "wahi a Hammer."Ke holo nei au ma ka wikiwiki kiʻekiʻe i ke kakahiaka, akā i ka hopena, ʻaʻole ia ka hihia."
He mea koʻikoʻi ka pale ʻana i nā mea ʻino mai ke komo ʻana i nā paipu kila kila, ʻo ia ke kumu e hana pinepine ʻia ai ka soldering maʻemaʻe kiʻekiʻe i ka ʻoihana semiconductor i loko o kahi lumi hoʻomaʻemaʻe, kahi ʻano hoʻomalu e pale ai i nā mea haumia mai ke komo ʻana i ka wahi i kūʻai ʻia.
Hoʻohana ka Hammer i ka tungsten i hoʻopaʻa ʻia ma mua o kāna mau lama lima āna i hoʻohana ai i ka Orbiter.While maʻemaʻe argon hāʻawi i waho a me loko o ka hoʻomaʻemaʻe ʻana i ka manual a me ka orbital welding, ʻo ka wili ʻana e nā mīkini orbital e pōmaikaʻi hoʻi i ka hana ʻana i kahi ākea paʻa. ded.
ʻOi aku ka maʻemaʻe o nā welds orbital no ka mea ua uhi ke kinoea i ka paipu i ʻoi aku ka lōʻihi. I ka hoʻomaka ʻana o ke kuʻi ʻana, hāʻawi ka argon i ka pale a hiki i ka mea welder ke maopopo i ke anuanu o ka weld.
Hana ʻo Axenics me kekahi mau mea kūʻai ikehu ʻē aʻe e hana ana i nā pūnaeau wahie hydrogen e mana ana i nā ʻano kaʻa.
ʻO kekahi o nā mea kūʻai aku he nui nā koi like me ka mea hana semiconductor, e like me ka weld maʻemaʻe a me ke kūpaʻa. Makemake ʻo ia e hoʻohana i ka 321 stainless steel no ka wiliwili ʻana i ka paia.
ʻO kahi welder orbital kūpono no ka hana e pili ana i $ 2,000, a hiki ke hoʻohana ʻia e hana i kahi helu liʻiliʻi o nā ʻāpana, me ke kumukūʻai i manaʻo ʻia he $ 250. ʻAʻole kūpono ke kālā. Akā naʻe, loaʻa iā Hammer kahi hopena e hoʻohui i nā ʻenehana wili lima a me ka orbital.
“I kēia hihia, e hoʻohana au i ka pākaukau rotary,” wahi a Hammer.Hoʻohana au i koʻu lama lima, akā hiki iaʻu ke hoʻopaʻa i kaʻu lama me ka vise i hoʻonoho ʻia no laila ʻaʻole lima lima i ʻole e pōʻino ka weld i ka haʻalulu a haʻalulu paha.Hoʻopau kēia i ka nui o nā kumu hewa kanaka.ʻAʻole maikaʻi loa e like me ka welding orbital no ka mea ʻaʻole ia i loko o kahi kaiapuni i hoʻopaʻa ʻia, akā hiki ke hana ʻia kēia ʻano ʻO ka welding i loko o kahi lumi maʻemaʻe e hoʻopau i nā mea haumia.
Oiai orbital kuʻihao 'enehana kaumaha ana maʻemaʻe a me ka repeatability, Hammer a me kona mau hoa welders ike i weld pono pono i ka pale 'ana i ka downtime ma muli o weld failures.The hui hoʻohana non-destructive ho'āʻo (NDT), a i kekahi manawa luku ho'āʻo, no na mea a pau welds orbital.
"ʻO kēlā me kēia weld a mākou e hana ai ua hōʻoia ʻia," wahi a Hammer. "Ma hope, hoʻāʻo ʻia nā welds me kahi spectrometer helium.Ma muli o ka kikoʻī a i ʻole nā ​​​​koi o ka mea kūʻai aku, ua hoʻāʻo ʻia kekahi mau welds.ʻO ka hoʻāʻo luku ʻana he koho hoʻi. "
Hiki i ka hoʻāʻo ʻino ke komo i ka hoʻāʻo ʻana i ka ikaika tensile e hoʻoholo ai i ka ikaika tensile hope loa o ka weld. No ke ana ʻana i ke koʻikoʻi kiʻekiʻe o kahi weld ma kahi mea e like me 316L stainless steel hiki ke kū ma mua o ka hāʻule ʻana, hoʻolōʻihi ka hoʻāʻo a hoʻolōʻihi i ka metala a hiki i kona haki.
Welds e 'ē aʻe ikehu nā mea kūʻai mai i kekahi manawa i ka ultrasonic nä nondestructive ho'āʻo ma luna o nā weldments o ekolu-kanela wela exchanger hydrogen wahie keena i hoʻohana 'ia i loko o 'ē aʻe ikehu machinery a me nā kaʻa.
“He hoʻāʻo koʻikoʻi kēia no ka mea ʻo ka hapa nui o nā mea a mākou e hoʻouna ai he mau kinoea pōʻino e hele ana ma o lākou.He mea koʻikoʻi loa ia iā mākou a me kā mākou mea kūʻai aku i ka hala ʻole o ke kila kila, me nā wahi leak ʻole, "wahi a Hammer.
Ua lilo ʻo Tube & Pipe Journal i ka makasina mua i hoʻolaʻa ʻia no ka lawelawe ʻana i ka ʻoihana paipu metala ma 1990. I kēia lā, ʻo ia wale nō ka paʻi ma ʻAmelika ʻĀkau i hoʻolaʻa ʻia i ka ʻoihana a ua lilo i kumu hilinaʻi nui o ka ʻike no nā ʻoihana paipu.
I kēia manawa me ke komo piha ʻana i ka paʻi kikohoʻe o The FABRICATOR, hiki ke maʻalahi i nā kumuwaiwai waiwai waiwai.
Loaʻa ka paʻi kikohoʻe o The Tube & Pipe Journal i kēia manawa, e hāʻawi maʻalahi ana i nā kumuwaiwai waiwai waiwai.
E hauʻoli i ke komo piha i ka paʻi kikohoʻe o STAMPING Journal, e hāʻawi ana i nā holomua ʻenehana hou, nā hana maikaʻi loa a me nā nūhou ʻoihana no ka mākeke stamping metal.
I kēia manawa me ke komo piha ʻana i ka paʻi kikohoʻe o The Fabricator en Español, hiki ke maʻalahi i nā kumuwaiwai waiwai waiwai.