Formnext 2018 Review: Additive Manufacturing Beyond Aerospace

Divergent3D's tag nrho lub tsheb chassis yog 3D luam tawm.Nws ua nws cov pej xeem debut ntawm SLM Solutions lub rooj muag zaub ntawm Formnext 2018 hauv Frankfurt, Lub teb chaws Yelemees, txij lub Kaum Ib Hlis 13th txog 16th.
Yog tias koj muaj kev paub txog kev ua haujlwm ntawm kev tsim khoom ntxiv (AM), koj yuav paub txog 3D tshuab luam ntawv nozzles rau GE's Leap jet engine platform.Cov lag luam xovxwm tau npog cov dab neeg no txij li xyoo 2012, vim nws yog thawj qhov kev tshaj tawm zoo ntawm AM hauv kev nqis tes ua hauv qhov chaw tsim khoom tiag tiag.
Ib-thooj roj nozzles hloov qhov uas siv los ua 20-thooj sib dhos.Nws kuj yuav tsum muaj cov qauv tsim muaj zog vim tias nws tau raug kub siab txog 2,400 degrees Fahrenheit hauv lub dav hlau lub cav.Qhov tau txais ntawv pov thawj davhlau hauv 2016.
Niaj hnub no, GE Aviation tau tshaj tawm tias muaj ntau dua 16,000 kev cog lus rau nws cov Leap engines.Vim qhov kev thov muaj zog, lub tuam txhab tau tshaj tawm tias nws luam tawm nws 30,000th 3D luam ntawv roj nozzle nyob rau lub caij nplooj zeeg xyoo 2018.GE Aviation tsim cov khoom no hauv Auburn, Alabama, qhov chaw uas nws ua haujlwm ntau tshaj 40 lub tshuab luam ntawv 3D 3D tshuab luam ntawv . luam ntawv roj nozzles.
GE cov neeg ua haujlwm yuav nkees ntawm kev hais txog cov roj nozzles, tab sis nws tau nthuav txoj hauv kev rau lub tuam txhab kev ua tiav AM.Qhov tseeb, txhua lub rooj sib tham tsim lub cav tshiab tau pib nrog kev sib tham txog yuav ua li cas koom nrog kev tsim khoom ntxiv rau hauv kev tsim khoom.Piv txwv li, lub cav tshiab GE 9X tam sim no tau txais ntawv pov thawj muaj 28 roj nozzles thiab 3D luam ntawv cav . tau ze li ntawm tus qauv tsim rau txog 50 xyoo, thiab yuav muaj 12 3D-luam qhov chaw uas pab txo lub cav hnyav li 5 feem pua.
Eric Gatlin, tus thawj coj ntawm pab pawg tsim khoom ntxiv ntawm GE Aviation tau hais tias "Qhov peb tau ua rau ob peb xyoos dhau los no yog kawm los ua cov khoom tsim khoom loj ntxiv," said Eric Gatlin, tus thawj coj ntawm pab pawg tsim khoom ntxiv ntawm GE Aviation, hais rau cov neeg tuaj koom ntawm lub tuam txhab lub rooj muag khoom ntawm Formnext 2018 hauv Frankfurt, Lub teb chaws Yelemees., thaum lub Kaum Ib Hlis.
Gatlin tau mus hu rau lub puag ntawm AM "kev hloov pauv hloov pauv" rau GE Aviation.Txawm li cas los xij, nws lub tuam txhab tsis nyob ib leeg.Exhibitors ntawm Formnext tau sau tseg tias muaj ntau tus neeg tsim khoom (OEMs thiab Tier 1s) ntawm lub xyoo no qhov kev ua yeeb yam ntau dua li yav dhau los.(Kev lag luam qhia cov neeg ua haujlwm tau tshaj tawm 26,919 tus neeg tuaj koom qhov kev tshwm sim 251 x 25% ntawm qhov kev tshwm sim, a. tau coj lub laub los ua cov khoom siv ntxiv rau qhov tseeb ntawm cov khw hauv pem teb, tsheb thiab tsheb thauj mus los Cov tuam txhab thev naus laus zis tau saib hauv txoj kev tshiab.Ib txoj hauv kev hnyav dua.
Ntawm lub rooj sib tham hauv Formnext, Ultimaker Senior Vice President Paul Heiden qhia cov ntsiab lus ntawm yuav ua li cas Ford siv lub tuam txhab 3D tshuab luam ntawv ntawm nws lub Cologne, Lub teb chaws Yelemees, cog los tsim cov cuab yeej tsim khoom rau Ford Focus.Nws hais tias lub tuam txhab txuag txog 1,000 euros ib lub cuab yeej luam tawm piv rau kev yuav tib lub cuab yeej los ntawm ib tus neeg muag khoom sab nraud.
Yog tias cov kws tsim khoom tsim khoom tau ntsib nrog kev xav tau ntawm cov cuab yeej, lawv tuaj yeem thauj cov qauv tsim rau hauv 3D CAD qauv software, polish tus tsim, xa mus rau lub tshuab luam ntawv, thiab tau luam tawm hauv cov xuab moos.
Nrog Ford muaj peev xwm ua kom pom qhov muaj txiaj ntsig ntawm 3D-luam cov cuab yeej thiab cov khoom siv, Heiden tau hais tias cov kauj ruam tom ntej rau lub tuam txhab yog los daws cov teeb meem ntawm cov khoom seem hauv cov khoom seem.Tshwj tsis yog khaws ntau pua qhov chaw, 3D tshuab luam ntawv yuav raug siv los luam lawv raws li lawv tau xaj.Los ntawm qhov ntawd, Ford xav tias yuav pom dab tsi cuam tshuam cov khoom siv hauv kev tsim khoom.
Lwm lub tuam txhab tsheb twb tau koom nrog cov cuab yeej luam ntawv 3D hauv kev xav.Ultimaker muab cov piv txwv ntawm cov cuab yeej uas Volkswagen siv ntawm nws cov nroj tsuag hauv Palmela, Portugal:
Ua los ntawm Ultimaker 3D tshuab luam ntawv, cov cuab yeej siv los coj cov ntsia liaj qhov rooj thaum lub log tso rau ntawm Volkswagen sib dhos cog hauv Portugal.
Thaum nws los txog rau redefining tsheb manufacturing, lwm tus yog xav ntau loj.Kevin Czinger ntawm Divergent3D yog ib tug ntawm lawv.
Czinger xav rov xav txog txoj kev tsheb tsim.Nws xav tsim txoj hauv kev tshiab uas siv cov qauv siv computer siab heev thiab AM los tsim cov chassis uas sib zog dua li cov thav duab ib txwm muaj, muaj qhov tsawg dua, muab kev ua tau zoo dua, thiab tsis tshua muaj nqi los tsim.Divergent3D showcased nws 3D luam tawm chassis ntawm SLM Solutions Group AG lub rooj muag zaub ntawm Formnext.
Lub chassis luam tawm ntawm lub tshuab SLM 500 muaj cov kev kho tus kheej uas txhua tus haum ua ke tom qab luam ntawv.Divergent3D cov neeg ua haujlwm hais tias txoj hauv kev no rau chassis tsim thiab sib dhos tuaj yeem txuag tau $ 250 lab hauv kev tshem tawm cov nqi siv thiab txo qhov seem 75 feem pua.
Lub tuam txhab cia siab tias yuav muag hom kev tsim khoom no rau cov neeg tsim khoom lag luam yav tom ntej.Divergent3D thiab SLM tau tsim kev sib koom tes zoo los ua kom tiav lub hom phiaj no.
Senior Flexonics tsis yog lub tuam txhab paub zoo rau cov pej xeem, tab sis nws yog tus xa khoom loj rau cov tuam txhab hauv tsheb, diesel, kev kho mob, roj thiab roj, thiab lub zog tsim kev lag luam.Company cov neeg sawv cev tau ntsib nrog GKN Powder Metallurgy xyoo tas los los tham txog qhov muaj peev xwm ntawm 3D luam ntawv, thiab ob qho tib si qhia txog lawv txoj kev vam meej. 20x8.
Cheebtsam redesigned los coj kom zoo dua ntawm AM yog intake thiab tso li qub rau cov pa roj recirculation coolers rau kev lag luam tsheb daim ntaub ntawv, ob qho tib si on- thiab off-highway.Advanced Flexonics txaus siab saib seb puas muaj ntau npaum li cas los tsim prototypes uas muaj peev xwm tiv taus lub ntiaj teb no kev sim tiag tiag thiab tejzaum nws loj ntau lawm.Nrog rau xyoo ntawm kev paub txog kev tsim cov khoom siv rau cov khoom siv hauv poov tshuaj, poov tshuaj thiab poov tshuaj. .
Cov yav tas yog ib qho tseem ceeb vim hais tias ntau tus engineers ntseeg hais tias qhov chaw rau qee qhov kev siv tsheb hauv kev lag luam xav tau 99% qhov ceev.Nyob rau hauv ntau cov ntawv thov no, tsis yog li ntawd, raws li EOS 'CEO Adrian Keppler, uas lub tshuab thev naus laus zis thiab tus khub ua pov thawj rau.
Tom qab tsim thiab sim cov khoom ua los ntawm EOS StainlessSteel 316L VPro cov khoom, Senior Flexonics pom tias cov khoom siv ntxiv tau ua tau raws li lawv cov hom phiaj kev ua tau zoo thiab tuaj yeem tsim tau sai dua qhov chaw cam khwb cia.Piv txwv li, lub portal tuaj yeem ua 3D luam tawm hauv 70% ntawm lub sijhawm piv rau cov txheej txheem casting.Thaum lub rooj sib tham xovxwm, txhua tus neeg koom nrog hauv qhov project no muaj peev xwm ua tau zoo rau yav tom ntej.
Kepler tau hais tias "Koj yuav tsum rov xav dua yuav ua li cas cov khoom raug tsim," Kepler hais tias.Cov no tsis yog castings lossis forgings. "
Rau ntau tus neeg hauv kev lag luam AM, qhov dawb huv grail tau pom cov thev naus laus zis tau txais kev lees paub dav dav hauv qhov chaw tsim khoom siab.Nyob rau hauv qhov muag ntawm ntau, qhov no yuav sawv cev rau kev lees paub tiav.
AM Technology yog siv los tsim cov inlet thiab qhov hluav taws xob li qub rau cov pa roj recirculation txias rau kev lag luam tsheb daim ntawv thov.Tus tsim ntawm cov qauv qauv, Senior Flexonics, tab tom tshawb nrhiav lwm yam kev siv rau 3D luam ntawv hauv nws lub tuam txhab.
Nrog rau qhov no hauv siab, cov khoom siv, software, thiab tshuab tsim tawm tau ua haujlwm hnyav los xa cov khoom uas ua rau qhov no.Material manufacturers tab tom nrhiav los tsim cov hmoov thiab yas uas tuaj yeem ua tau raws li qhov kev xav tau ntawm kev rov ua dua.Software developers sim nthuav lawv cov ntaub ntawv databases kom simulations ntau tiag.Machine builders yog tsim cov hlwb uas khiav ceev thiab muaj ntau lawm ntau npaum li cas kom haum rau ib tug ntau ntawm cov khoom, tab sis nyob rau hauv lub neej yav tom ntej yuav tsum tau ua ntau yam. itive manufacturing nyob rau hauv real-world manufacturing.
"Kuv tau nyob hauv kev lag luam no tau 20 xyoo, thiab lub sijhawm ntawd, kuv tau hnov ​​​​txog, 'Peb tab tom yuav tau txais cov thev naus laus zis no hauv ib puag ncig tsim khoom.'Yog li peb tau tos thiab tos, "UL's Additive Manufacturing Competency Center Director hais.Paul Bates, Tus Thawj Coj thiab Thawj Tswj Hwm ntawm Additive Manufacturing User Group tau hais tias.
Dan Davis yog tus editor-in-chief ntawm The FABRICATOR, kev lag luam loj tshaj plaws kev lag luam hlau tsim thiab tsim cov ntawv xov xwm, thiab nws cov viv ncaus luam tawm, STAMPING Journal, Tube & Pipe Journal thiab The Welder.Nws tau ua haujlwm rau cov ntawv tshaj tawm no txij li lub Plaub Hlis 2002.
Daim Ntawv Qhia Ntxiv yog tsom rau kev siv cov cuab yeej tsim khoom siv ntxiv hauv kev tsim khoom tiag tiag.Cov neeg tsim khoom niaj hnub no tau siv 3D luam ntawv los ua cov cuab yeej thiab cov khoom siv, thiab qee qhov txawm siv AM rau cov khoom ntim ntau lawm.Lawv cov dab neeg yuav nthuav tawm ntawm no.


Post lub sij hawm: Apr-13-2022