SWR + HyperFill los ntawm Novarc Technologies siv Lincoln Electric's ob-xaim hlau arc vuam tshuab los sau thiab kaw cov yeeb nkab welds.
Vuam cov kav dej luv luv yog txheej txheem nyuaj.Txoj kab uas hla thiab thickness ntawm phab ntsa yog txawv me ntsis, nws tsuas yog qhov xwm ntawm cov tsiaj nyaum.Qhov no ua kom haum ib qho kev sib haum xeeb thiab vuam ib qho kev pab cuam.Cov txheej txheem no tsis yooj yim rau automate, thiab muaj tsawg dua cov yeeb nkab zoo dua li yav tas los.
Lub tuam txhab kuj xav kom nws cov yeeb nkab zoo heev welders.Cov vuam vuam zoo tej zaum yuav tsis xav vuam 8 teev ncaj nraim ntawm 1G thaum lub yeeb nkab nyob rau hauv lub chuck rotating.Tej zaum lawv tau sim 5G (kab rov tav, cov hlab tsis tuaj yeem tig) lossis txawm tias 6G (tsis tig cov raj hauv txoj haujlwm inclined), thiab lawv cia siab tias yuav siv tau cov txuj ci no.Soldering 1G yuav tsum muaj kev txawj ntse, tab sis cov neeg paub txog tej zaum yuav pom nws monotonous.Nws kuj tuaj yeem siv sijhawm ntev heev.
Txawm li cas los xij, nyob rau hauv xyoo tas los no, ntau txoj kev xaiv automation tau tshwm sim hauv cov yeeb nkab tsim khoom, suav nrog kev sib koom tes robots.Novarc Technologies ntawm Vancouver, British Columbia, uas tau tsim kev sib koom tes Spool Welding Robot (SWR) hauv 2016, tau ntxiv Lincoln Electric's HyperFill twin-wire hlau arc vuam (GMAW) tshuab rau lub kaw lus.
"Qhov no muab rau koj ib qho loj arc kab rau siab ntim vuam.Lub kaw lus muaj cov chais thiab cov lus qhia tshwj xeeb rau kev sib cuag yog li koj tuaj yeem muaj ob lub xov hlau khiav hauv tib lub kav dej thiab tsim kom muaj lub khob loj dua uas tso cai rau koj los txuas yuav luag ob npaug ntawm cov khoom tso cia. "
Yog li, hais tias Soroush Karimzade, CEO ntawm Novarc Technologies, uas tau nthuav tawm SWR + Hyperfill thev naus laus zis ntawm FABTECH 2021. Cov nqi sib piv tseem tuaj yeem tau txais rau cov kav dej [phab ntsa] ntawm 0.5 txog 2 ntiv tes.”
Nyob rau hauv ib qho kev teeb tsa, tus neeg teb xov tooj teeb tsa lub cobot los ua ib txoj kab hauv paus hla nrog ib lub teeb, tom qab ntawd tshem tawm thiab hloov lub teeb li niaj zaus nrog lwm lub teeb nrog 2-xaim GMAW qhov chaw, nce ntxiv.Deposits thiab thaiv cov ntawv..Karimzadeh tau hais tias "Qhov no yuav pab txo tus naj npawb ntawm kev hla thiab txo cov khoom siv hluav taws xob," Karimzadeh tau hais ntxiv tias kev tswj cov cua sov pab txhim kho vuam zoo."Thaum peb qhov kev sim hauv tsev, peb muaj peev xwm ua tiav cov txiaj ntsig kev ntsuas siab mus txog -50 degrees Fahrenheit."
Zoo li txhua qhov kev cob qhia, qee qhov kev cob qhia cov yeeb nkab yog cov chaw lag luam sib txawv.Tej zaum lawv yuav tsis tshua ua haujlwm nrog cov kav dej hnyav, tab sis lawv muaj qhov tsis ua haujlwm ntawm cov ces kaum yog tias muaj kev ua haujlwm zoo li no.Nrog rau lub cobot, tus neeg teb xov tooj tuaj yeem siv ib lub xaim teeb tsa rau nyias phab ntsa tubing thiab tom qab ntawd hloov mus rau qhov teeb tsa ob lub teeb (ib lub xaim rau lub hauv paus kwj dej thiab dual xaim GMAW rau txhaws thiab kaw cov kwj dej) thaum ua cov phab ntsa tuab uas yog yav tas los xav tau rau cov kav dej ntawm lub subarc system.vuam.
Karimzadeh ntxiv tias kev teeb tsa ob lub teeb kuj tseem siv tau los ua kom yooj yim dua.Piv txwv li, ob lub teeb hluav taws xob cobot tuaj yeem txuas ob qho tib si carbon steel thiab stainless hlau kav.Nrog rau qhov kev npaj no, tus neeg teb xov tooj yuav siv ob lub teeb taws hauv ib qho kev teeb tsa ib leeg.Ib lub teeb yuav muab cov xaim xaim rau cov pa roj carbon steel ua haujlwm thiab lwm lub teeb yuav muab xaim rau cov yeeb nkab steel hlau.Karimzadeh hais tias "Nyob rau hauv qhov kev teeb tsa no, tus neeg teb xov tooj yuav muaj qhov tsis muaj kab mob kis kab mob rau lub teeb thib ob uas tsim los ua haujlwm nrog cov hlau tsis muaj hlau," Karimzadeh hais.
Raws li cov lus ceeb toom, lub kaw lus tuaj yeem hloov kho ntawm yoov thaum lub hauv paus tseem ceeb dhau.Karimzade piav qhia tias "Thaum lub hauv paus hla, thaum koj mus txog qhov sib tw, qhov sib txawv yuav nthuav dav thiab nqaim nyob ntawm qhov haum ntawm cov yeeb nkab," Karimzade piav qhia."Yuav kom haum rau qhov no, lub kaw lus tuaj yeem tshawb xyuas cov nplaum thiab ua qhov hloov kho vuam.Ntawd yog, nws cia li hloov cov vuam thiab cov lus tsa suab kom ua kom zoo sib xyaw ntawm cov tacks.Nws tseem tuaj yeem nyeem tau qhov sib txawv li cas thiab hloov cov lus tsa suab kom paub tseeb tias koj tsis tshuab, kom qhov tseeb hauv paus dhau los. "
Lub cobot system ua ke nrog laser seam taug qab nrog lub koob yees duab uas muab cov welder pom meej ntawm cov xaim (los yog xaim hauv ob-xaim teeb) raws li cov hlau ntws mus rau hauv qhov zawj.Tau ntau xyoo, Novarc tau siv cov ntaub ntawv vuam los tsim NovEye, lub tshuab AI-tsav lub zeem muag uas ua rau cov txheej txheem vuam ntau dua.Lub hom phiaj yog rau tus neeg teb xov tooj tsis tu ncua ntawm kev tswj cov vuam, tab sis kom muaj peev xwm txav mus los ua lwm yam dej num.
Sib piv tag nrho cov no rau ib daim ntawv thov uas muaj phau ntawv qhia hauv paus kwj dej npaj ua raws li kev hla ceev thiab phau ntawv kub kwj dej npaj nrog lub grinder los ntxuav lub hauv paus kwj dej.Tom qab ntawd, lub raj luv luv thaum kawg txav mus rau hauv qhov txhaws thiab capping channel.Karimzade ntxiv, "Qhov no feem ntau yuav tsum tau txav cov raj xa mus rau qhov chaw sib cais," Karimzade hais ntxiv, "yog li yuav tsum tau muab cov khoom siv ntxiv."
Tam sim no xav txog tib lub app nrog cobot automation.Siv ib qho kev teeb tsa ib leeg rau ob qho tib si hauv paus thiab cov kwj deg, cov cobot welds lub hauv paus thiab tom qab ntawd pib sau cov kwj dej tam sim ntawd yam tsis tau nres kom rov ua dua cov hauv paus.Rau cov yeeb nkab tuab, tib qhov chaw nres tsheb tuaj yeem pib nrog ib lub teeb hluav taws xob ib leeg thiab hloov mus rau ib lub teeb hluav taws xob ntxaib rau kev hla mus tom ntej.
Qhov kev sib koom tes neeg hlau automation no tuaj yeem hloov pauv lub neej hauv cov kav dej.Cov kws tshaj lij welds siv lawv lub sijhawm feem ntau ua cov yeeb nkab welds nyuaj tshaj plaws uas tsis tuaj yeem ua nrog lub chuck rotary.Cov pib tshiab yuav sim cobots nrog rau cov qub tub rog, saib thiab tswj cov welds, thiab kawm paub yuav ua li cas ua cov yeeb nkab welds zoo.Sij hawm dhau mus (thiab tom qab xyaum ua haujlwm hauv 1G phau ntawv qhia) lawv tau kawm yuav ua li cas los tswj lub teeb thiab nws thiaj li dhau qhov kev xeem 5G thiab 6G los ua cov kws tshaj lij ntawm lawv tus kheej.
Niaj hnub no, ib tug tshiab ua hauj lwm nrog ib tug cobot tej zaum yuav pib mus rau txoj kev tshiab txoj hauj lwm raws li ib tug yeeb nkab welder, tab sis innovation tsis ua rau nws tsis zoo.Tsis tas li ntawd, kev lag luam xav tau cov yeeb nkab vuam zoo, tshwj xeeb tshaj yog txoj hauv kev los txhim kho cov khoom tsim tau ntawm cov welders.Cov yeeb nkab vuam automation, nrog rau kev sib koom tes neeg hlau, zoo li yuav ua lub luag haujlwm ntxiv rau yav tom ntej.
Tim Heston, Senior Editor ntawm FABRICATOR, tau nyob hauv kev lag luam hlau tsim txij li xyoo 1998, pib nws txoj haujlwm nrog American Welding Society's Welding Magazine.Txij thaum ntawd los, nws tau npog tag nrho cov txheej txheem hlau fabrication los ntawm stamping, dabtsi yog khoov thiab txiav mus rau kev sib tsoo thiab polishing.Nws tau koom nrog FABRICATOR thaum Lub Kaum Hli 2007.
FABRICATOR yog North America tus thawj coj steel tsim thiab tsim cov ntawv xov xwm.Cov ntawv xov xwm tshaj tawm xov xwm, cov lus qhia thiab cov dab neeg ua tiav uas ua rau cov tuam txhab ua lawv txoj haujlwm zoo dua.FABRICATOR tau nyob hauv kev lag luam txij li xyoo 1970.
Tam sim no nrog tag nrho nkag mus rau FABRICATOR cov ntawv luam tawm digital, nkag tau yooj yim rau cov peev txheej lag luam muaj txiaj ntsig.
Cov ntawv digital ntawm The Tube & Pipe Journal yog tam sim no nkag mus tau yooj yim, muab kev nkag tau yooj yim rau cov khoom lag luam muaj txiaj ntsig.
Tau txais tag nrho cov digital nkag mus rau STAMPING Journal, muaj cov thev naus laus zis tshiab, kev coj ua zoo tshaj plaws thiab xov xwm kev lag luam rau kev lag luam hlau stamping.
Tam sim no nrog rau tag nrho cov kev nkag mus rau Cov Fabricator en Español, koj muaj kev nkag tau yooj yim rau kev lag luam muaj txiaj ntsig.