Waya EDM na-akpali ndị na-emepụta German n'ime XXL machining

Enwere ike ịmepụta obere akụkụ nkenke na nkenke dị elu na nnukwu igwe EDM, ma ọ bụghị nke ọzọ. Kedu ihe ga-ekwe omume na mkpọpu EDM, bes Funkenerosion si Fluorn-Winzeln na-achọkwa imezu na ịkpụ waya.
Onye na-emepụta German bes Funkenerosion aghaghị ịjụ iwu n'oge gara aga n'ihi na igwe EDM waya ha enweghị ụzọ njem ndị a. "Anyị nwere ihe karịrị ndị ahịa 500 na-arụsi ọrụ ike, ma ọ bụrụ na ị nweghị ike ịnara iwu nanị n'ihi na nha igwe anaghị ekwe ya, ọ na-esi ike n'ụzọ nkịtị, "ka onye isi nchịkwa Markus Langenbacher na-akọwa.
Otú ọ dị, ogige igwe na igwe Sodick EDM adịlarị mma nke ukwuu, otu ALC400G, otu SLC400G, otu AG400L na otu AQ750LH.Wire EDM ọrụ na mmepụta nkwekọrịta emebibeghị ihe ọ bụla n'ime ihe ndị ahịa chọrọ, ma e wezụga na n'ime XXL ha ga-agbanye iwu site n'oge ruo n'oge.
“We used wire EDM from the beginning, and soon we also added die sinking,” says Jörg Romen, who is in charge of the wire corrosion department.When contract orders start to increase, new EDMs must be purchased.The choice fell on Sodick.“Sodick provided us with an attractive all-inclusive offer for the three machines, which also convinced us of their quality and precision,” says Jörg Roming.Of the first three machines, only one is still in operation;A na-edochi abụọ ka oge na-aga. "Anyị na-agbanyekwa ọtụtụ aluminom, nke na-etinye nrụgide dị ukwuu na igwe.Taa, anyị maara na ọ bụrụ na anyị na-egbutu aluminum na igwe ụbọchị niile, mgbe ọ bụla anyị ga-ejide n'aka na ọnụ ụzọ meghere ma were nkeji ise wepụ ihe niile a na-asacha, ma ọ bụghị ya, ọ ga-emetụta ndụ igwe ahụ. "
XXL Machining: Na mbụ zụrụ dị ka igwe nnọchi, ọ bụ ugbu a zuru oke mmeju ka n'enweghị nsogbu na-aga n'ihu waya ịcha nnukwu akụkụ site na mkpọpu usoro.(Isi Iyi: Ralf M. Haaßengier)
Dị ka a nkwekọrịta emeputa, bes Funkenerosion masters niile corrosion Filiks si EDM ka egwu egwu na waya corrosion.Customers nwekwara ike ịzụta ngwa na consumables ozugbo site na ụlọ ọrụ dị na Fluorn-Winzeln, dị ka mkpọ ala na threading electrodes na fọrọ nke nta niile ogologo na diameters.Key ahịa na-agụnye ngwá ọrụ, ebu, ọgwụ na nkà na ụzụ ụlọ ọrụ na ndị na-emepụta ihe na-emepụta ihe na ụlọ ọrụ na-emepụta ihe dị iche iche nke ụlọ ọrụ na-emepụta ihe na-emepụta ihe. ngwaahịa, yabụ anyị nwere ike na-ekwe nkwa oge nnyefe dị mkpụmkpụ”, Markus Langenbacher na-emesi obi ike.
A na-anwale ihe ndị electrode na-arụ ọrụ na ngalaba ikpe na-ekwe nkwa ndị ahịa ihe kachasị mma n'oge usoro mkpọpu EDM;Ụzọ a pụtara na ọbụna ihe ndị ahịa pụrụ iche chọrọ agaghị akpata nsogbu ọ bụla maka ụlọ ọrụ ahụ. Naanị n'oge na-adịbeghị anya, onye ahịa nyere iwu 20,000 electrodes site na ụlọ ọrụ ahụ mgbe ọ nwesịrị ule na-aga nke ọma.
Mgbe onye nchoputa ụlọ ọrụ ahụ kpebiri ịla ezumike nká na mmalite 2021, a chọrọ onye nchịkwa nchịkwa ọhụrụ. N'oge okpomọkụ a, Markus Langenbacher weghaara njikwa nke bes Funkenerosion. N'ezie, nke a bụ ihe ndabara ọma, dịka ọ bụghị mgbe niile ka ịchọta onye ga-anọchi anya nke ọma maka ụlọ ọrụ mmepụta ihe. Ọ bụghị ihe a na-ahụkarị maka ndị na-etinye ego na mba ọzọ bụ ndị na-aghọta ma ọ bụ mmebi ma ọ bụ gburugburu ebe obibi ndị ahịa ga-eweghachi afọ ole na ole, mgbe ụlọ ọrụ ndị a na-erekwa ọzọ. Otú ọ dị, n'okpuru nduzi nke Markus Langenbacher, onye ọrụ nwere ahụmahụ weghaara ọrụ ahụ. N'ịbụ onye ya na ụlọ ọrụ ahụ nọ maka afọ 21, ọ maara ọ bụghị naanị azụmahịa na n'ime na usoro, kamakwa ndị ahịa.
Markus Langenbacher maara nchegbu ndị ahịa ya nke ọma: "Mmeghachi omume onye ahịa bụ ichere afọ abụọ ruo atọ gara aga tupu ịnye iwu.A sị ka e kwuwe, ha amaghị ihe ga-eme ụlọ ọrụ ahụ mgbe onye malitere ezumike nká.Ha nwere ike nweta nkasi obi mgbe ọchọrọ rịgoro ọzọ.
Ìgwè kpakpando a na-adọrọ mmasị n'ihi na onye ọrụ ahụ amatala onwe ya ruo afọ 20, ma ugbu a onye ọrụ ibe ya na mberede na-aghọ onyeisi.Jörg Roming, bụ onye ya na ụlọ ọrụ ahụ ruo afọ 18, na-ahụ nke a dị ka ihe dị ezigbo mma: "Anyị na-ekwurịta okwu n'ihu ọha n'ihi na anyị maara ibe anyị ogologo oge.Nke ahụ bụ nnukwu uru.Mgbe ihe na-agaziri, anyị nwere ike ịgwa ibe anyị okwu ma chọta ihe ngwọta ọnụ.”
N'ikpeazụ, ndị na-eweta ihe dị ka Sodick na-eritekwa uru site na mmepe zuru oke nke EDM. Mgbe a na-enyefe obere ALC400G na ụlọ ọrụ Fluorn-Winzeln dị ka igwe na-anọchi anya na mmalite 2021, onye otu ya ka ukwuu, ALC800GH, sochiri n'oge okpomọkụ. "Anyị ewerela nzọụkwụ mbụ iji gbasaa n'ihu WEDM akụkụ nkwekọrịta azụmahịa na XXL.Nke a na-enye anyị ohere ijere ahịa a naanị na anyị Ọ dịghịzi mkpa ịjụ iwu, "ka onye nduzi nchịkwa Markus Langenbacher na-akọwa. A ga-emepụta iwu ọhụrụ site n'inye ozi na nnukwu ndị ahịa ahịa. "Site n'ogige igwe anyị, anyị na-agbalịkwa ịchọta kpọmkwem ụfọdụ n'ime ndị ahịa anyị nwere ugbu a na ịkụ ala EDM.Ndị ahịa chọrọ imepụta ngwa XXL ha zuru oke site n'otu ebe, anyị nwere ike ịnye nke ahụ ugbu a. ”
Site na ịpị "Denye aha na Akwụkwọ akụkọ", Ekwenyere m nhazi na iji data m dabere na ụdị nkwenye (gbasaa maka nkọwa) ma nabata usoro ojiji. Maka ozi ndị ọzọ, biko hụ amụma nzuzo anyị.
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N'ime ọtụtụ afọ, bes Funkenerosion nwere ihe pụrụ iche na-ere ihe n'ọhịa nke waya EDM: na a mpụta ụzọ nke 1460 x 600 x 1,020 mm, ọ ga-ekwe omume akuakuzinwo akụkụ na-atụ ruo 6 tons. Ndị a ngwa na-nnọọ ihe ịma aka. Na a na-adịbeghị anya machining ikpe, ihe dị ka 3,000 oghere na-emekọ ihe na awa 1,00 na e gwuru n'ime awa 1.5. 0 oghere – a 1.5-mita ogologo ọkpọkọ na ike sonso dabara na anyị ígwè ọrụ,” na-echeta na njikwa director nke bes. Iji ihe electrode mgbanwe, nhazi e rụrụ ehihie na abalị ruo mgbe tube bụ n'ụzọ zuru ezu perforated.” Ndị a bụ anyị ahụkarị nkwekọrịta n'ichepụta iwu.Agbanyeghị, nka anyị na ịcha waya na-aga n'ihu.Ọ bụ ebe ahụ ka anyị malitere na 1983 dị ka ụlọ ọrụ na-emepụta ihe.”
Iji hụ na mmalite zuru oke maka iwu mbụ mgbe echichi nke igwe Sodick ọhụrụ: Markus Langenbacher, Onye isi nchịkwa nke bes Funkenerosion, na BW Daniel Günzel, Onye njikwa ahịa mpaghara maka Sodick Germany.(Isi mmalite: Ralf M. Haaßengier)
Na mbụ, a zụrụ Sodick VL600QH dị ka igwe ngbanwe. Ma ebe ọ bụ na ALC800GH nọ n'ahịa maka oge dị mkpirikpi, Markus Langenbacher na Jörg Roming lere anya wee kpebie ịkwado ya. 00 mm kwere omume) na 800 mm waya EDM EDM", na-ekwu Jörg Roming Igwe EDM ọhụrụ nwekwara afọ ojuju na nke a.
Ọ bụ mgbanwe na-enweghị ihe ọ bụla: a kwụsịrị igwe ochie ahụ, ụgbọala na-adọkpụ nke nwere igwe XXL bịarutere, a na-agbanwekwa igwe ochie maka igwe ọhụrụ ahụ, na-echekwa ego ndị kwekọrọ na mbupu ụgwọ. ọbụlagodi igwe kacha nta na ọdịda akụkụ na-apụta ìhè. Ebe ọ bụ na a na-anwale igwe Sodick ọ bụla na njikwa generator na nha geometric tupu nnyefe, ọ dịghị ihe ọ bụla na-esi na granite n'akụkụ.
Site n'ụzọ, ọrụ nke malitere na igwe ochie ugbu a na-aga n'ihu n'enweghị nsogbu na igwe ọhụrụ: ịcha elu 358 mm. "Anyị chọpụtara ozugbo ọdịiche dị na àgwà.Nnukwu uru ọzọ maka anyị bụ na usoro njikwa ahụ fọrọ nke nta ka ọ bụrụ otu, chekwaa maka nkwalite ole na ole.Anyị kwagara ozugbo na ALC800GH, "ka Jörg Roming na-echeta. O nwekwara ike ịnyefe mmemme ahụ na igwe ọhụrụ ozugbo.
N'ihi na eri, ọhụrụ EDM na-anọchi anya a nnukwu itu elu n'ihu, na eziokwu ahụ na-arụ ọrụ ntụziaka na digitally Integrated na njikwa usoro bụ a nnukwu uru, o said.No more flipping through and searching for user and programming manuals.Drawings, illustrated mmezi ntụziaka, ihe niile itemized.Part nọmba pụrụ ọbụna a chọtara ozugbo na search ọrụ. ,” Jörg Roming nwere afọ ojuju n'ụzọ doro anya.
Anyị nso nke waya EDM igwe nwere ike na-emepụta ruo 500 iberibe. "N'ihi na anyị dị ka EDM ọkachamara, nke a bụ a nnukwu ego, "na-akọwa Jörg Romen. The nkezi nke ukwu maka uka mmepụta bụ n'etiti 2 na 20 iberibe, ma a nnukwu òkè na-mere n'otu n'otu akụkụ. Nke a abụghị ikpe na-egwuputa ihe, ebe 1,000-ibe-ibe nke izu usoro, ihe atụ na-adịghị ahụkebe na-eme ihe n'ihi na-eme ihe kwa izu usoro. na-eme ka ọwa dị ka oche ndọtị, "Markus Langenbacher na-ekwu.
A na-enweta ajụjụ ndị ahịa n'ụzọ dị iche iche: otu onye ahịa na-ezigara ajụjụ ma na-atụ anya okwu, onye ọzọ na-eziga ihe ahụ kpọmkwem na ngwugwu na eserese, data 3D na ụbọchị nnyefe, na onye ahịa nke atọ na-eleta anyị n'onwe anyị. ikpe nke ịcha ntanetị, ajụjụ na-abịakarị site na e-mail ma ọ bụ ozi pụrụ iche na components, na mkparịta ụka na-enwere onye ahịa na ekwentị. Ihe atụ ndị ahịa na-enye 100% datasets pụrụ ịdabere na ya. N'ime afọ 30 gara aga, otu onye ọrụ na-elekọta CAM mmemme maka waya EDM, ma ọ na-ala ezumike nká n'oge 2021. Ya mere, ụlọ ọrụ ahụ dochie igwe ochie na CAM nwere ike imelite waya EDM ọhụrụ. 2D, ọ ga-eji nwayọọ nwayọọ dochie ọhụrụ CAM.Jörg Roming ugbu a na-agba ọsọ na CAM na 3D data nyere ndị ahịa na-ama nwetara mara mma simulation parameters na ihu nwere na-igwe na otú.
Ọ bụ ezie na ekwentị a na-akwụghị ụgwọ dị maka igwe ọ bụla ewepụtara ọhụrụ maka ndụ igwe ahụ, Jörg Roming ejiribeghị ya mee ihe ruo ugbu a.” Ọ na-amụmụ ọnụ ọchị Daniel Günzel.” Ọ bụrụ na ị na-elekọta ígwè ọrụ gị nke ọma, ọ ga-esiri gị ike ịkpọ hotline.”
N'ihi sink si imewe na-enweghị na-ese akụkụ, naanị igwe anaghị agba nchara na ihe niile-seramiiki, na a smart mmiri isi imewe, mmezi na ihicha nwere ike mfe mezuo na dị nnọọ a nkeji ole na ole.Mgbe igwe e na-agba ọsọ ụbọchị nile na nwere a arọ workload, ọ na-emekarị zuru ezu iji na-agụnye mmiri egbe ịgba sink na ịgba head.Nevertheless, the team at bes Funkenenerosion and ratings specifically develops specification. ka igwe ọ bụla.Jörg Roming na-agbakwụnye, sị: "Ọ dị m ezigbo mkpa na igwe EDM m na-agba ọsọ nke ọma. Ọ ga-enyere aka nke ukwuu ma ọ bụrụ na anyị na-arụzi ọrụ nke ọma otu ugboro n'afọ, ejiri m n'aka mgbe m chọrọ ịmalite ịrụ ọrụ na igwe m nwere ike ịmalite ozugbo n'enweghị nsogbu ọ bụla."
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Oge nzipu: Jul-27-2022