Kupanga bwino ndi koyenera kwa chitoliro kapena chitoliro kumafuna kukhathamiritsa kwatsatanetsatane wa 10,000, kuphatikiza kukonza zida. Poganizira kuchuluka kwa magawo osuntha amtundu uliwonse wa chigayo ndi zida zilizonse zotumphukira, kutsatira ndondomeko yokonzekera yodzitetezera yomwe wopanga amalimbikitsa sikophweka.Chithunzi: T & H Lemont Inc.
Chidziwitso cha Mkonzi: Iyi ndi gawo loyamba la magawo awiri okhudza kukhathamiritsa ntchito za chubu kapena mphero. Werengani gawo lachiwiri.
Kupanga mankhwala a tubular kungakhale kovutirapo, ngakhale pansi pa zochitika zabwino kwambiri.Mafakitale ndi ovuta, amafunikira kusamalidwa nthawi zonse, ndipo malingana ndi zomwe amapanga, mpikisano ndi woopsa.Opanga zitoliro zazitsulo zambiri ali pansi pa chitsenderezo chachikulu kuti awonjezere nthawi yowonjezereka kuti apititse patsogolo ndalama, popanda nthawi yamtengo wapatali yokonza nthawi zonse.
Palibe zochitika zabwino kwambiri zamakampani masiku ano.Zinthu ndi zokwera mtengo ndipo kubweretsa pang'ono si zachilendo.Tsopano kuposa kale lonse, opanga mapaipi ayenera kuonjezera nthawi yowonjezereka ndi kuchepetsa zowonongeka, ndipo kulandira zoperekera pang'ono kumatanthauza kuchepetsa nthawi yowonjezereka.Kuthamanga kwafupipafupi kumatanthauza kusintha mobwerezabwereza, komwe sikuli kugwiritsa ntchito bwino nthawi kapena ntchito.
"Nthawi yopanga ndiyofunika kwambiri pakalipano," atero a Mark Prasek, Woyang'anira Zogulitsa za Tubing ku North America ku EFD Induction.
Kukambitsirana ndi akatswiri amakampani pa maupangiri ndi njira zopezera zambiri kuchokera ku mbewu yanu kunavumbulutsa mitu ina yomwe imabwerezedwa:
Kuyendetsa chomera pamlingo woyenera kwambiri kumatanthauza kukhathamiritsa zinthu zambiri, zomwe zambiri zimalumikizana ndi zina, kotero kuti kukhathamiritsa kwa zomera sikophweka kwenikweni. The Holy Word ya mlembi wakale wa The Tube & Pipe Journal Bud Graham akupereka lingaliro lina: "Chigayo chimakhala ndi zida."Kukumbukira mawuwa kumathandiza kuti zinthu zikhale zosavuta.Kumvetsetsa zomwe chida chilichonse chimachita, momwe chimagwirira ntchito, ndi momwe chida chilichonse chimagwirizanirana ndi zida zina ndi pafupifupi gawo limodzi mwa magawo atatu a nkhondoyi.Kusunga zonse zosungidwa ndi zogwirizana ndi gawo lina lachitatu la izo.Chachitatu chomaliza chimaphatikizapo mapulogalamu ophunzitsira oyendetsa, njira zothetsera mavuto, ndi njira zina zogwirira ntchito zosiyana ndi chitoliro chilichonse kapena wopanga chitoliro.
Chofunikira chachikulu pakuyendetsa mphero mogwira mtima ndi mphero yodziyimira payokha.Kupeza zotulutsa zambiri kuchokera ku mphero kumatanthauza kupeza zotulutsa zochuluka kuchokera ku koyilo iliyonse yomwe imaperekedwa ku mphero. Zimayamba ndi chisankho chogula.
coil length.Nelson Abbey, mkulu wa Fives Bronx Inc. Abbey Products, anati, “Miyoyo ya chubu imakula bwino ngati koyiloyo ndi yayitali kwambiri.Kupanga ma koyilo amfupi kumatanthauza kupanga ma koyilo ambiri.Kumapeto kwa koyilo kulikonse kumafunikira A wowotcherera, matako aliwonse amatulutsa zotsalira.
Chovuta apa ndi chakuti makhola aatali amatha kugulitsidwa pamtengo wokwera kwambiri.Makhola afupiafupi amatha kupezeka pamitengo yabwino.Ogula atha kufuna kusunga ndalama, koma izi sizikugwirizana ndi malingaliro a ogwira ntchito yopangira mafakitale.
Kuganiziranso kwina, Abbey adati, ndi mphamvu ya decoiler ndi zopinga zina zilizonse pamapeto olowera mphero. Zingakhale zofunikira kuyika ndalama pazida zapamwamba zolowera kuti mugwiritse ntchito makola akulu, olemera kwambiri kuti mugwiritse ntchito mwayi wogula ma coil akuluakulu.
Slitter imakhalanso chinthu, kaya slitting ikuchitika m'nyumba kapena kunja.Slitters ali ndi kulemera kwakukulu ndi m'mimba mwake komwe angathe kupirira, kotero kupeza mgwirizano wabwino kwambiri pakati pa ma coils ndi slitters n'kofunika kwambiri kuti apititse patsogolo.
Mwachidule, ndiko kugwirizana pakati pa zinthu zinayi: kukula ndi kulemera kwa koyilo, kutalika kofunikira kwa slitter, mphamvu ya slitter, ndi mphamvu ya zipangizo zolowera.
M'lifupi mwa coil ndi chikhalidwe.Pansi pa sitolo, sizikunena kuti makoyilo ayenera kukhala ndi m'lifupi mwake ndi geji yoyenera kuti apange mankhwala, koma zolakwika zimachitika nthawi ndi nthawi. Ogwiritsa ntchito makina amatha kubwezera m'lifupi mwake ndi ming'alu yaing'ono kapena yaikulu kwambiri, koma iyi ndi nkhani ya digiri.
M'mphepete mwa mzerewo ndi nkhani yofunika kwambiri. Kuwonetsa m'mphepete, popanda ma burrs kapena kusagwirizana kwina kulikonse, ndikofunikira kuti pakhale chowotcherera chokhazikika pautali wa mzerewo, atero Michael Strand, Purezidenti wa T&H Lemont. chopindika.
Tool Notes."Kupanga nkhungu zabwino kumawonjezera kupititsa patsogolo," adatero Stan Green, woyang'anira wamkulu wa SST Forming Roll Inc.Akunena kuti palibe njira imodzi yopangira chubu, choncho palibe njira imodzi yokha yopangira nkhungu.
"Utali wamtundu wa mpukutuwo umasintha nthawi zonse, kotero kuti liwiro lozungulira la chidali limasintha pamtunda wa chida," adatero.Zoonadi, chubu chimadutsa mphero pa liwiro limodzi lokha.Choncho, mapangidwe amakhudza zokolola.Kusauka kwapangidwe kumawononga zinthu pamene chidacho chiri chatsopano, ndipo chimangowonjezereka pamene chida chikutha, anawonjezera.
Kwa makampani omwe satsatira njira yophunzitsira ndi kukonza, kupanga njira yopititsira patsogolo bwino mbewu kumayamba ndi zoyambira.
"Mosasamala kanthu za kalembedwe ka fakitale ndi zinthu zomwe zimapanga, mafakitale onse ali ndi zinthu ziwiri zofanana-ogwira ntchito ndi njira zogwirira ntchito," adatero Abbey.Kuyendetsa fakitale mokhazikika momwe zingathere ndi nkhani yopereka maphunziro ovomerezeka ndikutsatira ndondomeko zolembedwa, adatero.
Kuti mupindule kwambiri ndi chomera, kuchokera kwa wogwiritsa ntchito kupita kwa wogwiritsa ntchito, kusuntha kupita kukusintha, wogwiritsa ntchito aliyense ayenera kugwiritsa ntchito njira zokhazikitsira ndi zothetsa mavuto. Kusiyana kulikonse munjira nthawi zambiri kumakhala kusamvetsetsana, zizolowezi zoyipa, njira zazifupi, ndi njira zogwirira ntchito. Izi nthawi zonse zimapangitsa kuti zikhale zovuta kuyendetsa bwino chomeracho. amene amabweretsa chidziwitso.
Strand anati: “Zimatenga zaka zambiri kuphunzitsa munthu woyendetsa mphero, ndipo simungadalire dongosolo lofanana ndi limodzi,” anatero Strand.” Kampani iliyonse imafunika pulogalamu yophunzitsa imene ikugwirizana ndi fakitale yake ndi ntchito zake.
"Makiyi atatu ogwirira ntchito moyenera ndikukonza makina, kukonza zinthu ndi kuwongolera," adatero Dan Ventura, purezidenti wa Ventura & Associates. "Makina ali ndi magawo ambiri osuntha - kaya ndi mphero yokha kapena zotumphukira pamakina olowera kapena potuluka, kapena tebulo lomenyera, kapena muli ndi chiyani - komanso kukonza nthawi zonse ndikofunikira kuti makinawo akhale apamwamba."
Strand akuvomereza.” Kugwiritsira ntchito pulogalamu yoyang’anira zinthu zodzitetezera m’pamene zimayambira,” iye anatero.” Kumapereka mpata wabwino koposa woyendetsa fakitale mwaphindu.Ngati wopanga mapaipi angoyankha pakagwa mwadzidzidzi, ndiye kuti sangathe kuwongolera.Zili pachiwopsezo chavuto lotsatira. ”
Ventura ananena kuti: “Chida chilichonse chimene chili pampheroyo chiyenera kukhala chogwirizana.” Kupanda kutero, fakitaleyo idzamenyana yokha.
"Nthawi zambiri, mipukutu ikadutsa moyo wawo wothandiza, imagwira ntchito molimbika ndipo pamapeto pake imasweka," adatero Ventura.
"Ngati mipukutuyo siyikusungidwa bwino ndi kukonzanso nthawi zonse, ndiye kuti imafunika kukonzanso mwadzidzidzi," adatero Ventura.Ngati zidazo zidanyalanyazidwa, kukonzanso kumafunika kuchotsa kawiri kapena katatu kuchuluka kwa zinthu zomwe zikanayenera kuchotsa, adatero.Zimatenganso nthawi yayitali ndipo zimawononga ndalama zambiri.
Kuyika pazida zosungiramo zosungirako kungathandize kupewa ngozi, Strand adanena.Ngati chidacho chimagwiritsidwa ntchito mobwerezabwereza kwa nthawi yayitali, zowonjezera zowonjezera zidzafunika kuposa chida chomwe chimagwiritsidwa ntchito kawirikawiri pa ntchito yaifupi.Chidachi chimakhudzanso mlingo wosungirako.
"Kusamalira nthawi zonse ndikwabwino kwa zipangizo, ndipo kugwirizanitsa bwino ndi kwabwino kwa zinthu zomwe zimapanga," adatero. Ngati izi zimanyalanyazidwa, ogwira ntchito m'mafakitale amathera nthawi yambiri akuyesera kuti akonze.Nthawiyi ingagwiritsidwe ntchito kupanga zinthu zabwino, zogulitsidwa kwambiri.Zinthu ziwirizi ndizofunikira kwambiri ndipo nthawi zambiri zimanyalanyazidwa kapena zimanyalanyazidwa kuti, m'malingaliro a Ventura, amapereka mwayi wabwino kwambiri wopeza mbewu, kuchepetsa kwambiri zokolola za maximize.
Ventura ikufanana ndi mphero ndi kukonza zowonongeka ndi kukonza galimoto. Palibe amene angayendetse galimoto kwa makilomita zikwi makumi ambiri pakati pa kusintha kwa mafuta ndi matayala opanda kanthu. Izi zidzatsogolera ku zothetsera zodula kapena kuwonongeka, ngakhale kwa zomera zosasamalidwa bwino.
Kuyendera nthawi zonse kwa chida pambuyo pa kuthamanga kulikonse kumakhalanso kofunikira, adatero. Zida zoyendera zingasonyeze mavuto monga ming'alu ya mzere wabwino.Kuwonongeka kotereku kumapezeka mwamsanga pamene chidacho chikuchotsedwa ku mphero, osati nthawi yomweyo chida chisanakhazikitsidwe chotsatira chotsatira, kupereka nthawi yambiri yopanga chida chosinthira.
"Makampani ena akugwira ntchito potseka nthawi," adatero Green. Iye ankadziwa kuti zingakhale zovuta kutsatira ndondomeko yotsekera panthawiyi, koma adanena kuti zinali zoopsa kwambiri.Makampani otumiza ndi onyamula katundu ali ochuluka kwambiri kapena alibe antchito, kapena onse awiri, kotero kuti kutumiza sikuli pa nthawi yake masiku ano.
"Ngati china chake chasweka pafakitale ndipo muyenera kuyitanitsa china, mutani kuti mubweretse?"Iye anafunsa.Zoonadi, kunyamula ndege nthawi zonse kumakhala njira, koma kumatha kukulitsa mtengo wa kutumiza.
Kukonza mphero ndi mipukutu sikungotsatira ndondomeko yokonza, koma kugwirizanitsa ndondomeko yokonza ndi ndondomeko yopangira.
M'madera onse atatu - ntchito, kuthetsa mavuto ndi kukonza, m'lifupi ndi kuya kwa zochitika. Warren Wheatman, wachiwiri kwa pulezidenti wa T&H Lemont's Die Business Unit, adati makampani omwe ali ndi mphero imodzi kapena ziwiri zopangira machubu awo nthawi zambiri amakhala ndi anthu ochepa odzipereka ku mphero ndi kufa kukonza. dipatimenti ya engineering, dipatimenti yosamalira imayenera kuthana ndi mavuto ndikudzikonza okha.
Strand anawonjezera kuti maphunziro a madipatimenti oyendetsa ntchito ndi kukonza tsopano ndi ofunika kwambiri kuposa kale lonse.Kupuma pantchito komwe kumayenderana ndi kukalamba kwa ana kumatanthauza chidziwitso cha mafuko omwe makampani ogwedeza kamodzi akuwuma.
Njira yowotcherera ndiyofunikanso ngati njira ina iliyonse yomwe imachitika popanga chitoliro kapena chitoliro, ndipo udindo wa makina opangira zowotcherera sungakhale wopitilira muyeso.
"Lero, pafupifupi magawo awiri mwa atatu a malamulo athu ndi obwezera," adatero Prasek.Kudutsa ndiye dalaivala wamkulu pompano. "
Anati ambiri anali kumbuyo kwa zolinga zisanu ndi zitatu chifukwa zopangira zidabwera mochedwa.
Chovuta kwa opanga zitoliro omwe akugwiritsabe ntchito ndi momwe amakalamba.Iwo samalephera mowopsa, koma amawononga pang'onopang'ono. Njira imodzi ndiyo kugwiritsa ntchito kutentha pang'ono kwa kuwotcherera ndikuyendetsa mpheroyo mofulumira kwambiri kuti apereke malipiro, zomwe zingathe kupeŵa mosavuta ndalama zowononga ndalama mu makina atsopano.Izi zimapanga lingaliro lonyenga kuti zonse ziri bwino.
Kuyika ndalama zatsopano zowotcherera magetsi kungathe kuchepetsa kwambiri kugwiritsa ntchito magetsi a chomeracho, Prasek adati. Zina - makamaka zomwe zili ndi anthu ambiri komanso ma grids opanikizika - zimapereka malipiro a msonkho mowolowa manja pa kugula zipangizo zogwiritsira ntchito mphamvu.
"Chigawo chatsopano chowotcherera nthawi zambiri chimakhala chothandiza kwambiri kuposa chakale, ndipo chimatha kupulumutsa madola masauzande ambiri mwa kupereka mphamvu zowonjezera zowonjezera popanda kupititsa patsogolo ntchito zamagetsi," adatero Prasek.
Kulumikizana kwa koyilo yolowera ndi chopinga ndikofunikira. John Holderman, manejala wamkulu wa EHE Con´sumables, akuti koyilo yosankhidwa bwino ndi yoyikidwa ili ndi malo abwino kwambiri poyerekeza ndi mpukutu wowotcherera, ndipo imayenera kukhala ndi chilolezo choyenera komanso chokhazikika kuzungulira chubu.
Ntchito ya blocker ndi yophweka - imalepheretsa kutuluka kwa magetsi, ndikuwongolera m'mphepete mwa mzere - ndipo monga ndi china chirichonse pa mphero, kuikapo ndikofunika kwambiri, akutero. Malo olondola ali pamwamba pa weld, koma sindiwo kulingalira kokha.Kuyika ndikofunika. wa chubu.
Kutengerapo mwayi pamachitidwe opangira kuwotcherera, lingaliro la coil logawanika litha kukhala ndi vuto lalikulu pakukweza mphero.
"Mphero zazikulu za m'mimba mwake zakhala zimagwiritsa ntchito mapangidwe a ma coil ogawanika," adatero Haldeman.
Iye anati: “Akhala akugwiritsidwa ntchito m’zigayo zazikulu, koma panafunika luso lapamwamba kwambiri kuti agwiritse ntchito mfundo imeneyi pazitsulo zing’onozing’ono zopota.” Ngakhalenso ntchito yocheperapo kwa wopanga.” Tizingwe tating’ono tating’ono tiwiri timakhala ndi zida zapadera komanso zotsekera zopangidwa mwaluso,” iye anatero.
Ponena za kuzizira kwa blocker, opanga mapaipi ali ndi njira ziwiri zachikhalidwe: makina ozizira apakati a fakitale kapena njira yodzipatulira yodzipatulira yamadzi, yomwe ingakhale yokwera mtengo.
"Ndi bwino kuziziritsa resistor ndi ozizira ozizira," Holderman said.Pachifukwa ichi, ndalama yaing'ono mu odzipereka choke fyuluta dongosolo kwa mphero ozizira akhoza kwambiri kutsamwitsa moyo.
Choziziritsa mphero nthawi zambiri chimagwiritsidwa ntchito potsamwitsa, koma choziziritsa mphero chimasonkhanitsa zitsulo zachitsulo.Ngakhale kuyesetsa kuti mutseke chindapusa mu fyuluta yapakati kapena kuwagwira ndi makina apakati a maginito, anthu ena amadutsa ndikupeza njira yopita ku obstacle.Awa si malo a ufa wachitsulo.
"Iwo amawotcha m'munda wa induction ndikuwotcha m'nyumba zopingasa ndi ferrite, zomwe zimapangitsa kulephera msanga ndikutseka kuti m'malo mwake," adatero Holderman.