Inama zo Kugabanya Imikorere ya Tube na Tube (Igice cya 1)

Gukora neza kandi neza gukora imiyoboro cyangwa imiyoboro bisaba kunonosora amakuru 10,000, harimo no gufata neza ibikoresho. Tanga ibice byinshi byimuka muri buri bwoko bwurusyo na buri gice cyibikoresho bya periferique, kubahiriza gahunda yabashinzwe gukora yo gukumira birinda gahunda ntabwo byoroshye. Ifoto: T & H Lemont Inc.
Icyitonderwa cya Muhinduzi: Iki nigice cyambere cyibice bibiri byuruhererekane rwo gutezimbere imiyoboro ya tube cyangwa imiyoboro. Soma igice cya kabiri.
Gukora ibicuruzwa byigituba birashobora gukora cyane, kabone niyo byaba bimeze neza. Inganda ziragoye, zisaba kubungabungwa buri gihe, kandi ukurikije ibyo zitanga, irushanwa rirakaze. Abakora imiyoboro myinshi yicyuma bafite igitutu kinini kugirango bakoreshe igihe kinini kugirango binjize amafaranga menshi, hamwe nigihe gito cyagaciro cyo kubungabunga bisanzwe.
Nta bihe byiza-byabayeho muruganda muriyi minsi.Ibikoresho bihenze kandi kubitanga igice ntibisanzwe.Ubu kuruta ikindi gihe cyose, abatunganya imiyoboro bakeneye gukoresha igihe kinini kandi bakagabanya ibicuruzwa, kandi kwakira ibicuruzwa bitangwa bisobanura kugabanya igihe. Gukoresha ibicuruzwa bisobanura guhinduka kenshi, ntabwo ari ugukoresha neza igihe cyangwa umurimo.
Mark Prasek, Umuyobozi ushinzwe kugurisha ibicuruzwa muri Amerika y'Amajyaruguru muri EFD Induction yagize ati: "Igihe cy'umusaruro kiri hejuru cyane."
Ibiganiro ninzobere mu nganda ku nama ningamba zo kubona byinshi mu gihingwa cyawe byagaragaje insanganyamatsiko zigaruka:
Gukora igihingwa ku buryo bunoze bisobanura guhitamo ibintu byinshi, ibyinshi bikaba bifitanye isano n’abandi, bityo rero guhindura imikorere y’ibihingwa ntabwo byanze bikunze byoroshye. Ijambo ryera ry’uwahoze ari umwanditsi w'ikinyamakuru The Tube & Pipe Journal Bud Graham ritanga ibitekerezo bimwe na bimwe: “Uruganda rukora ibikoresho rufite ibikoresho.”Kwibuka aya magambo bifasha kugumya ibintu byoroshye. Kumva icyo buri gikoresho gikora, uko gikora, nuburyo buri gikoresho gihura nibindi bikoresho ni kimwe cya gatatu cyurugamba. Gukomeza ibintu byose bikomeza kandi bigahuzwa nibindi bitatu bya gatatu. Icya gatatu cyanyuma kirimo gahunda yo guhugura abakoresha, ingamba zo gukemura ibibazo, hamwe nuburyo bwihariye bwo gukora bwihariye kuri buri muyoboro cyangwa utanga imiyoboro.
Icyifuzo cyibanze cyo gukoresha urusyo neza ni urusyo rwigenga.ni ibikoresho fatizo. Kubona umusaruro mwinshi mu ruganda bisobanura kubona umusaruro mwinshi muri buri giceri cyagaburiwe urusyo.Bitangirana nicyemezo cyo kugura.
uburebure bwa coil.Nelson Abbey, umuyobozi wa Fives Bronx Inc. Abbey Products, yagize ati: "Urusyo rwa Tube rutera imbere iyo coil ari ndende.Gukora ibiceri bigufi bisobanura gutunganya amaherezo ya coil.Buri coil impera isaba A butt weld, buri butt weld itanga ibisigazwa.
Ingorabahizi hano ni uko ibishishwa birebire bishoboka bishobora kugurishwa ku giciro cyiza.Ibiceri by'ibicuruzwa bishobora kuboneka ku giciro cyiza.Abakozi bashinzwe kugura ibicuruzwa barashobora gushaka kuzigama amafaranga, ariko ibi ntibihuye n’ibitekerezo by’abakozi bakora mu ruganda. Hafi ya buri wese ukora uruganda yemera ko itandukaniro ry’ibiciro rigomba kuba ingirakamaro kugira ngo habeho igihombo cy’umusaruro kijyanye no guhagarika ibicuruzwa.
Ikindi gitekerezo, Abbey yavuze, ni ubushobozi bwuwashushanyije nizindi mbogamizi zose ku mpera y’urusyo.Bishobora kuba ngombwa gushora imari mu bikoresho byinjira cyane kugira ngo bikoreshe ibinini binini, biremereye kugira ngo ukoreshe inyungu zo kugura ibiceri binini.
Igitonyanga nacyo ni ikintu, cyaba kunyerera bikorerwa munzu cyangwa hanze. Ibitereko bifite uburemere bunini na diameter bashobora gukora, bityo kubona umukino mwiza hagati ya coil na slitters ni ngombwa kugirango umuntu yinjize byinshi.
Muncamake, ni imikoranire hagati yibintu bine: ubunini nuburemere bwa coil, ubugari bukenewe bwa slitter, ubushobozi bwa slitter, nubushobozi bwibikoresho byinjira.
Ubugari bwa coil na condition.Ku igorofa yububiko, ntawabura kuvuga ko ibishishwa bigomba kugira ubugari bukwiye hamwe nigipimo cyiza cyo gukora ibicuruzwa, ariko amakosa abaho rimwe na rimwe.Abashoramari benshi barashobora kwishyura inshuro z'ubugari bwibice bito cyane cyangwa binini cyane, ariko ibi nibibazo byimpamyabumenyi gusa.
Imiterere y’uruhande rwawo ni nacyo kibazo cy’ingenzi. Kwerekana impande zombi, nta burrs cyangwa ikindi kintu cyose kidahuye, ni ingenzi mu gukomeza gusudira ku buryo burambuye ku burebure bw’umurongo, nk'uko byatangajwe na Michael Strand, perezida wa T&H Lemont.
Icyitonderwa cy'ibikoresho. "Igishushanyo mbonera cyiza cyane cyinjiza ibicuruzwa byinshi.", Nk'uko byatangajwe na Stan Green, umuyobozi mukuru wa SST Forming Roll Inc.
Yongeyeho ati: "Iradiyo y’ubuso ihora ihindagurika, bityo umuvuduko wo kuzenguruka wigikoresho uhinduka hejuru yigikoresho". Birumvikana ko umuyoboro unyura mu ruganda ku muvuduko umwe gusa. Kubera iyo mpamvu, igishushanyo mbonera kigira ingaruka ku musaruro.
Ku masosiyete adakurikiza inzira yo guhugura no kuyitaho, gutegura ingamba zo kunoza imikorere yibihingwa bitangirana nibyingenzi.
Abbey yagize ati: "Hatitawe ku miterere y'uruganda n'ibicuruzwa ikora, inganda zose zifite ibintu bibiri zihuriraho - abakora ndetse n'uburyo bwo gukora".
Kugirango ubone byinshi mu gihingwa, uhereye kubakoresha kugeza kubakoresha, guhinduranya uhinduranya, buri mukoresha agomba gukoresha uburyo buhoraho bwo gukemura no gukemura ibibazo.Itandukaniro ryose ryuburyo bukunze kuba ikibazo cyo kutumvikana, ingeso mbi, shortcuts, hamwe nakazi keza.Ibyo burigihe bigora gukora uruganda neza.Ibibazo bishobora kuba murugo cyangwa kubimenyekanisha mugihe abashoramari bahuguwe bahabwa akazi kubatandukanye.
Strand yagize ati: "Bisaba imyaka myinshi kugira ngo uhugure uruganda rukora imiyoboro, kandi ntushobora rwose kwishingikiriza kuri gahunda imwe-imwe." Buri sosiyete ikeneye gahunda y'amahugurwa ahuza uruganda rwayo n'ibikorwa byayo. "
Dan Ventura, perezida wa Ventura & Associates yagize ati: "Imfunguzo eshatu z’ibikorwa bikora neza ni ukubungabunga imashini, gufata neza no gukoresha kalibrasi." Ati: "Imashini ifite ibice byinshi byimuka - yaba urusyo ubwayo cyangwa periferiya ku mpera yinjira cyangwa isohoka, cyangwa ameza yo gukubita, cyangwa ufite iki - kandi kubungabunga buri gihe ni ngombwa kugira ngo imashini imere neza."
Strand arabyemera. "Gukoresha gahunda yo kugenzura ibicuruzwa byo gukumira niho bitangirira." Ati: "Bitanga amahirwe meza yo gukora uruganda rwunguka.Niba umuyoboro ukora imiyoboro yitabira gusa ibyihutirwa, ntibigenzurwa.Ari mu kaga gakurikira. ”
Ventura ati: "Ibikoresho byose biri ku ruganda bigomba guhuzwa." Bitabaye ibyo, uruganda ruzarwana. "
Ventura yagize ati: "Mu bihe byinshi, iyo imizingo irenze ubuzima bwabo bw'ingirakamaro, ikora cyane kandi amaherezo igacika."
Ventura agira ati: "Niba imizingo itabitswe neza hamwe no kuyitaho buri gihe, noneho bakeneye kwitabwaho byihutirwa." Niba ibikoresho byirengagijwe, kubisana byasaba gukuramo inshuro ebyiri kugeza kuri eshatu umubare w'ibikoresho baba bagomba gukuramo ,.Birafata kandi igihe kirekire kandi bigatwara amafaranga menshi.
Gushora imari mu bikoresho byabigenewe bishobora gufasha gukumira ibyihutirwa, Strand yavuze.Niba igikoresho gikoreshwa kenshi mu gihe kirekire, hazakenerwa ibice byinshi by’ibikoresho birenze igikoresho gikoreshwa gake mu gihe gito.
Ati: "Kubungabunga buri gihe ni byiza ku bikoresho, kandi guhuza neza ni byiza ku bicuruzwa bikora."
Ventura igereranya urusyo nogukoresha neza hamwe no gufata neza imodoka.Nta muntu uzatwara imodoka kubirometero ibihumbi icumi hagati yimihindagurikire yamavuta hamwe nipine yambaye ubusa.Ibyo bizaganisha kubisubizo bihenze cyangwa gusenya, ndetse nibihingwa bitunganijwe neza.
Kugenzura buri gihe igikoresho nyuma ya buri kwiruka nabyo birakenewe, yavuze.Ibikoresho byo kugenzura bishobora kwerekana ibibazo nko gucamo umurongo mwiza.Ibyangiritse cyane bivumburwa mugihe igikoresho kimaze gukurwa mu ruganda, aho guhita mbere yuko igikoresho gishyirwaho kugirango gikurikirane, gitange umwanya munini wo gukora igikoresho gisimburwa.
Green yagize ati: "Ibigo bimwe na bimwe birimo gukora mu gihe cyo gufunga byateganijwe." Yari azi ko bigoye kubahiriza ihagarikwa ryateganijwe muri iki gihe, ariko yerekanye ko byari biteje akaga cyane.
Ati: "Niba hari ikintu kimenetse ku ruganda ukaba ugomba gutegeka umusimbura, uzakora iki kugirango gitangwe?"yabajije. Birumvikana ko imizigo yo mu kirere ihora ihitamo, ariko irashobora kuzamura ibiciro byo kohereza.
Kubungabunga urusyo no kuzunguruka birenze gukurikiza gahunda yo kubungabunga, ariko guhuza gahunda yo kubungabunga na gahunda yo kubyaza umusaruro.
Muri ibyo bice uko ari bitatu - ibikorwa, gukemura ibibazo no kubungabunga, ubugari n'uburebure bw'uburambe.Warren Wheatman, visi perezida wa T&H Lemont's Die Business Unit, yavuze ko ibigo bifite urusyo rumwe cyangwa bibiri byonyine byo gukora imiyoboro yabyo akenshi usanga bifite abantu bake bagenewe gusya no gupfa. Nubwo abakozi bashinzwe kubungabunga ubumenyi bafite, ishami rito rifite ishami ritoya ridafite ishami rito. Basana ubwabo.
Strand yongeyeho ko amahugurwa agenewe ishami rishinzwe ibikorwa no kuyitaho ubu ari ingenzi cyane kuruta mbere hose. Umuhengeri w’izabukuru ujyanye no gusaza kw'abana bavuka bivuze ko ubumenyi bw’amoko buvuga ko ibigo bimaze guhungabana byumye. Mu gihe abakora imiyoboro myinshi bashobora gukomeza kwishingikiriza ku nama zitanga ibikoresho ndetse n’inama, ndetse n'ubu buhanga ntabwo ari bwinshi nk'uko byahoze kandi bigenda bigabanuka.
Igikorwa cyo gusudira ningirakamaro nkibindi bikorwa byose bibaho mugihe cyo gukora umuyoboro cyangwa umuyoboro, kandi uruhare rwimashini yo gusudira ntirushobora gusuzugurwa.
Gusudira induction. "Prasek yagize ati:" Uyu munsi, bibiri bya gatatu by'ibicuruzwa byacu ni ibya retrofits. "Ubusanzwe basimbuza abasudira bashaje, bafite ibibazo.Kwinjira ni umushoferi nyamukuru muri iki gihe. ”
Yavuze ko benshi bari inyuma y’intego umunani kubera ko ibikoresho fatizo byaje bitinze. "Ubusanzwe iyo ibikoresho amaherezo bisohotse, uwasudira aramanuka." Ati: "Igitangaje ni uko umubare w’abatunganya imiyoboro ndetse banakoresha imashini zishingiye ku ikoranabuhanga rya vacuum tube, bivuze ko bakoresha imashini zifite nibura imyaka 30 yo kwitaho. Ubumenyi bwa serivisi kuri izo mashini ntabwo ari nini, kandi kubisimbuza ubwabyo biragoye kubibona.
Ikibazo ku bakora imiyoboro ikomeje kuyikoresha nuburyo basaza.Ntibananirwa bikabije, ariko bigabanuka gahoro gahoro. Igisubizo kimwe ni ugukoresha ubushyuhe buke bwo gusudira no gukoresha urusyo ku muvuduko gahoro kugirango wishyure, ibyo bikaba byoroshye kwirinda igishoro kinini cyo gushora imari mumashini nshya.Ibi bitera kumva ko ibintu byose ari byiza.
Prasek yavuze ko gushora imari mu mashanyarazi mashya yo gusudira bishobora kugabanya cyane imikoreshereze y’amashanyarazi y’uruganda.
Prasek yagize ati: "Igice gishya cyo gusudira gikora neza kurusha icyakera, kandi gishobora kuzigama ibihumbi by'amadolari mu gutanga ubushobozi bwo gusudira butarinze kuzamura serivisi z'amashanyarazi."
Guhuza igiceri cy'induction hamwe na résistoriste na byo ni ngombwa. John Holderman, umuyobozi mukuru wa EHE Con ​​sumables, avuga ko igiceri cy’induction cyatoranijwe neza kandi cyashyizweho gifite umwanya mwiza ugereranije n'umuzingo wo gusudira, kandi kigomba gukomeza guhanagura neza kandi gihamye kizengurutse umuyoboro. Niba gishyizweho nabi, coil izananirwa hakiri kare.
Akazi ko guhagarika akazi karoroshye - kibuza umuvuduko w'amashanyarazi, kukuyobora ku nkombe z'umurongo - kandi kimwe n'ibindi byose ku ruganda, umwanya urakomeye, avuga.
Kwifashisha imigendekere yo gusudira igishushanyo gishobora gukoreshwa, igitekerezo cyo gutandukanya coil kirashobora kugira ingaruka zikomeye kumasaha yigihe.
Haldeman yagize ati: "Uruganda runini rwa diametre rumaze igihe kinini rukoresha ibishushanyo mbonera bicamo ibice." Gusimbuza igice kimwe cy'igiceri cy'induction bisaba guca umuyoboro, gusimbuza igiceri no kongera kuwushiraho. "
Ati: "Byakoreshejwe mu ruganda runini ruzunguruka, ariko byasabye ubuhanga buhebuje kugira ngo dushyire mu bikorwa iri hame ku biceri bito." Ndetse no ku kazi gake ku bakora. "
Kubijyanye no gukonjesha kwa blokeri, abakora imiyoboro bafite amahitamo abiri gakondo: sisitemu yo gukonjesha hagati yuruganda cyangwa sisitemu yamazi yihariye, ashobora kuba ahenze.
Holderman yagize ati: "Nibyiza gukonjesha résistor hamwe na coolant isukuye." Kubera iyo mpamvu, ishoramari rito muri sisitemu yabugenewe yo gushungura ya shokora ya firimu irashobora kongera ubuzima bwa choke.
Imashini ikonjesha ikunze gukoreshwa kuri choke, ariko imashini ikonjesha ikusanya amande yicyuma.Nubwo hashyizweho ingufu zose zo gutega amande mumashanyarazi hagati cyangwa kuyifata hamwe na sisitemu yo hagati, abantu bamwe bararengana bagashaka inzira igana ku mbogamizi. Aha ntabwo ariho hajyaho ifu yicyuma.
Holderman yagize ati: "Bashyuha mu murima wa induction kandi bakitwika mu nzu ya résistoriste na ferrite, ibyo bikaba binanirwa kunanirwa hakiri kare hanyuma bagafunga kugira ngo basimbure résistor."


Igihe cyo kohereza: Kanama-05-2022