Iyo yakazara otomatiki chubhu bending unit inosanganisa kumusoro uye yakadzika nzira, ichibatanidza kukurumidza, isina kukanganisa-isina kugadzirisa, kudzokorora uye chengetedzo.Kunyange zvazvo kubatanidzwa uku kunogona kubatsira chero mugadziri, inonyanya kukwezva kune avo vari mukutanga asi kukwikwidzana kwekugadzira motokari yemagetsi.
Motokari dzemagetsi (EVs) haisi chinhu chitsva.Mukutanga kwe1900s, nekuuya kwemotokari dzemagetsi, mhepo, uye peturu, teknolojia yemotokari yemagetsi yakanga yakawanda kupfuura musika wekutengesa.Kunyange zvazvo injini dzepeturu dzakakunda kutenderera uku, teknolojia yebhatiri yakadzoka uye iri pano kuti igare.Nemaguta akawanda pasi rose achizivisa nyika dzakawanda dzekutengesa mafuta uye kurambidza kutengeswa kwemafuta kweramangwana kurambidza kurambidzwa kwemotokari munguva yemberi. motokari, mamwe powertrains achatonga indasitiri yemotokari.Ingori nyaya yenguva.
Nhamba dzekutengesa dzinoratidza kuti motokari dzinobva pane mamwe mafuta dzave nemakore dzichiwanda.Sekureva kweEnvironmental Protection Agency, musika wekuAmerica wemotokari dzemagetsi, plug-in hybrid electric vehicles (PHEVs), fuel cell cars, uye mahybrids asiri maPHEVs akaverengera 7% yehuwandu muna 2020.Musika uyu weMotor Motors waingovepo makore makumi maviri adarika. ine mamwe magetsi emagetsi emotokari dzese dzichangonyoreswa muGermany pakati paNdira 2021 naNovember 2021 iri pedyo ne35%.Mukati menguva iyi, mugove weBEVs ichangobva kunyoreswa yakanga yakapoteredza 11%.Kubva pakuona kwemotokari dzinotakura vanhu, kukura kwemotokari itsva dzemagetsi muGermany kunonyanya kutaurwa. Mbudzi 2021, chikamu ichi chakakwira zvakanyanya kusvika kupfuura 25%.
Kuchinja uku kunounza kuchinja kunoshamisa kune vanogadzira motokari uye yavo yose yekugovera.Kuvaka lightweight ndiyo dingindira - iyo yakareruka motokari, simba shoma rinodiwa.Izvi zvinowedzerawo huwandu, izvo zvakakosha pamotokari dzemagetsi.Iyi nzira yakakonzerawo kuchinja kwepipe bending zvinodiwa, nekuwedzera kudiwa kwe compact uye yakakwirira-performance components, kunyanya thin-walled pipes, lightweight material yakagadzirwa ne-high-walled lightweight. mapurasitiki anowanzo kudhura uye anonetsa kugadzirisa kupfuura echinyakare simbi.Inoenderana nemaitiro aya ndeyekuwedzera kunoshamisa kwekushandiswa kwemaumbirwo kunze kwekutenderera.Zvimiro zvisina kujeka zvinowedzera zvinoda yakaoma, asymmetrical maumbirwo ane akasiyana-siyana emuchinjikwa.
Imwe nzira yakajairika yekugadzira mota ndeyekukotamisa machubhu akatenderedza uye hydroform iwo muchimiro chayo chekupedzisira.Izvi zvinoshanda kune alloys esimbi, asi zvinogona kunetsa kana uchishandisa zvimwe zvinhu.Somuenzaniso, carbon fiber reinforced plastic haigoni kukotama kana kuchitonhora.Complicate matters is the clining of aluminium to hard with age.Izvi zvinoreva kuti aluminiyamu chubhu kana maprofiles kana aruminiyamu machubhu kana maprofiles achinge abvongodzwa kana aruminiyamu machubhu kana maprofiles achinge aoma mushure memwedzi mishoma kuti apedzisire zvinonetsa. kwete denderedzwa, zvakanyanya kuoma kuomerera kune zvakafanotsanangurwa kushivirira, kunyanya kana uchishandisa aluminium.Pakupedzisira, kutsiva echinyakare tambo dzemhangura nearuminiyamu profiles netsvimbo kutakura ikozvino iri kukura maitiro uye nyowani yekukotama dambudziko, sezvo zvikamu zvine insulation isingazokuvadzwa panguva yekukotama.
Kuchinja kumotokari dzemagetsi kunokonzera kuchinja mu tube bender design.Traditional standard tube benders ine predefined performance parameters iri kupa nzira kune zvigadzirwa-zvakananga michina inogona kuenderana nezvinodiwa nevagadziri.Bend performance, geometric measurements (senge bend radius uye tube urefu), tooling space uye software zvose zvinogadziriswa kuti zvienderane zviri nani nemaitiro chaiwo emugadziri.
Kuchinja uku kwatove kuenderera mberi uye kuchawedzera chete.Kuti mapurojekiti aya asvike pakubudirira, mupi wehurongwa anoda hunyanzvi hunodiwa mukubhenda tekinoroji pamwe neruzivo rwunodiwa uye ruzivo mune chishandiso uye dhizaini dhizaini, iyo inofanirwa kubatanidzwa kubva pakutanga kwechikamu chekugadzira muchina.Semuyenzaniso, yakaoma maturusi maumbirwo anodiwa kuti abudise maaruminiyamu profiles ane akasiyana-siyana-sections. inoshandisa zvishoma zvekupisa.
Kukura kwemitengo inodzvinyirira inotsvaira iyo indasitiri yemotokari iri kunzwiwawo padanho rekupa.Nguva pfupi yekutenderera uye kunyatsojeka kwakanyanyisa ikozvino kwakakosha kupfuura kare.Makambani ane chinangwa chekuramba achikwikwidza anoda kushandisa zviwanikwa zvakanaka.Izvi zvinosanganisira kwete nguva chete uye zviwanikwa zvenyama, asiwo zviwanikwa zvevanhu, kunyanya vashandi vepakati mukugadzira.Mundima iyi, maitiro ekushandisa uye anovimbika ndiwo chinhu chakakosha pakuvandudza mutengo.
Vagadziri veTube uye maOEM anobata kugadzirwa kwechubhu mukati meimba anogona kupindura kune zvisingaregi kudhura kwemitengo uye zvimwe zvinomanikidza kuburikidza nekutsvaga michina inoshanda zvakanyanya inonyatso kuzadzisa zvavanoda.Modern press mabhureki anofanira kushandisa multi-stage tekinoroji nzira inosanganisira zvinhu zvakadai customizable akawanda-radius kubhenda maturusi ayo anobatsira nyore uye akajeka mabhendi ane mapfupi kwazvo machubhu ekuvandudza machubhu mumabhendi emagetsi ekugadzira. kugadzirwa kwe-bend-in-bend systems, kana mukugadzirwa kwemamwe maitiro akaoma tube.kune vagadziri vepamusoro-vhoriyamu, kunyangwe masekonzi mashoma akachengetwa pachikamu chimwe chete anogona kuve nemhedzisiro yakanaka pakubudirira kwekugadzira.
Chimwe chikamu chakakosha ndechekubatana pakati pemushandisi nemuchina.Tekinoroji inofanirwa kutsigira vashandisi zvakanyanya sezvinobvira.Semuenzaniso, kubatanidzwa kwekukotama kufa retraction - mamiriro apo kubhenda kufa uye ruoko rwekuzunguza unoshanda zvakasiyana - inobvumira muchina kugadzirisa uye kuisa akasiyana chubhu geometries panguva yekukotama.Imwe chirongwa chekugadzira uye chekudzora pfungwa inotanga kugadzirira shaft yekubhenda kunotevera, uku kuenderera mberi kwechidzori kuchiri kupindirana. xes kurongedza mafambiro adzo, kuedza kwehurongwa kunopa mabhenefiti makuru, kuderedza nguva yekutenderera ne20 kusvika 40 muzana zvichienderana nezvikamu uye inodiwa chubhu geometry.
Tichifunga nezvekuchinja kune mamwe magetsi emagetsi, automation inonyanya kukosha kupfuura kare.Vagadziri veTube bender vanofanira kuisa pfungwa pane yakakura automation uye kukwanisa kubatanidza workflows kupfuura bending.Izvi zvinoshanda kwete chete kune pombi inokotama mukugadzirwa kwezvikamu zvakakura, asiwo kuwedzera kune zvinyorwa zviduku zvikuru.
Mabhureki emazuva ano emagetsi evagadziri vepamusoro-soro, vakadai seCNC 80 E TB MR kubva kuSchwarze-Robitec, akakodzera kune zvinodiwa nevagadziri mumotokari yekutakura chain.Zvinhu zvakadai senguva pfupi yekutenderera uye kushandiswa kwepamusoro kwezviwanikwa zvakakosha, uye vazhinji vanogadzira vanovimba nesarudzo dzakadai seweld inspection, yakavakirwa-mukati kucheka-kubvisa uye robotic interface.
Mukunyatsogadzirisa tube tube, matanho akasiyana-siyana ekugadzirisa anofanira kunge akavimbika, asina kukanganisa, anodzokororwa uye nekukurumidza kuti ave nechokwadi chehutano hunoenderana hwemagumisiro ekukotama.Kumusoro uye pasi pemvura yekugadzirisa matanho inofanira kubatanidzwa muchikwata chakadaro chekukotama, kusanganisira kuchenesa, kupfugama, kuungana, kupedzisa kuumba uye kuyera.
Mabatiro emidziyo yakaita semarobhoti uye zvimwe zvinhu zvakaita semapombi anofanirwa kubatanidzwawo.Basa guru nderekuona kuti ndeapi maitiro anonyanya kufanira kune akakodzera application.Semuenzaniso, zvinoenderana nezvinodiwa nemugadziri, bhandi rekurodha chitoro, cheni chitoro, kusimudza conveyor kana bulk material conveyor inogona kunge iri iyo chaiyo system yekudyira tubular se resource planning system.
Kunyange zvazvo nhanho imwe neimwe yekuwedzera inoita kuti hurongwa hwekugadzirisa hurebe, mushandisi haaoni chero kunonoka sezvo nguva yekutenderera inowanzoramba yakafanana.Musiyano mukuru mukuoma kweiyi automation system ndeyekuomesera kwekutonga kunodiwa kubatanidza chikwata chekukotama mucheni yekugadzira iripo uye network network.Nechikonzero ichi, pipe benders inofanira kunge yakagadzirira Indasitiri 4.0.
Pakazere, kubatanidzwa ndiko kwakanyanya kukosha.Zvakakosha kuti maOEM ashande nevanovaka muchina vane ruzivo rwakakura mukugadzira michina inoenderana neakasiyana masisitimu mune yakazara otomatiki kugadzira.
Tube & Pipe Journal yakava magazini yekutanga yakatsaurirwa kushandira indasitiri yepombi yesimbi muna 1990. Nhasi, inoramba iri iyo yega kudhindwa muNorth America yakatsaurirwa kuindasitiri uye yave iyo inovimbwa nayo yakawanda yeruzivo kune nyanzvi dzepombi.
Iye zvino nekuwana kuzere kudhijitari yeThe FABRICATOR, kuwana nyore kune yakakosha indasitiri zviwanikwa.
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Nakidzwa nekuwana kuzere kudhijitari ye STAMPING Journal, iyo inopa kufambira mberi kwetekinoroji, maitiro epamusoro uye nhau dzeindasitiri yemusika wesimbi.
Iye zvino nekuwana kuzere kudhijitari yeThe Fabricator en Español, kuwana nyore kune yakakosha indasitiri zviwanikwa.