Kuchengetedza kuvimbika kwemidziyo yekumanikidza ndeyechokwadi chinoenderera kune chero muridzi / mutyairi.Varidzi/vashandisi vemidziyo yakadai semidziyo, mavira, boilers, exchangers, matangi ekuchengetera, uye inosanganisirwa pombi uye instrumentation zvinoenderana nehurongwa hwekutarisira kuvimbika kuongorora kuvimbika kwemidziyo uye kudzivirira kuvimbika kwemidziyo yekushanda kwakachengeteka uye kwakanyatsoshanda.Vakasiyana-siyana vasina-kuparadza maitiro anowanzo shandiswa kutarisisa zvikamu zvesimbi izvi zvinowanzo shandiswa pakunzwisisa zvikamu zvesimbi izvi zvinonyanya kushandiswa. kuvimbika uye kushanda kwakachengeteka.Kushandisa rudzi rusina kunaka rwezvinhu kunogona kuva nemigumisiro yakaipa.
Kuedza zvimwe zvezvikamu izvi (zvakadai sezvikamu zviduku kana magungano epombi) yekuongorora kabhoni uye zvinyorwa zvezvinhu zvinogona kuva zvakaoma nekuda kwejometri kana ukuru.Nekuda kwekuoma kwekuongorora zvinhu, zvikamu izvi zvinowanzovharwa kubva kuPositive Material Identification (PMI) purogiramu.Asi iwe haugoni kufuratira chero zvikamu zvakakosha, kusanganisira iyo huru diki diki inoputika mupipeni wepipeni inogona kuva nechikamu chiduku chepipeneti inogona kuva nechikamu chiduku chepipeneti inogona kuva nechikamu chiduku chepipeone. component failure.Migumisiro yekukundikana inogona kuva duku, asi migumisiro inogona kunge yakafanana: moto, process plant downtime, uye kukuvara.
Sezvo Laser Induced Breakdown Spectroscopy (LIBS) yakasimuka kubva murabhoritari yekuongorora nzira kuenda kune yakawanda, kukwanisa kuita 100% yekabhoni yekuongorora inodiwa yezvikamu zvose zviri mumunda igomba guru muindasitiri iyo ichangobva kuzadzwa nemaitiro ekuongorora .Iyi teknolojia inobatwa nemaoko inogonesa varidzi / vashandi kuti vavimbe uye vashande nenzira yakavimbika uye yakarurama yekuongorora zvinhu zvinopindirana zvezvinhu izvi zvinowirirana uye zvinopa kugadzirisa kuwirirana kwezvinhu izvi. verification kusanganisira carbon analysis.
Mufananidzo 1. Carbon Analysis yeSciAps Z-902 ER308L Weld ¼” Wide Source: SciAps (Tinya mufananidzo kuti ukudze.)
LIBS inzira yekuburitsa chiedza inoshandisa pulsed laser kupisa pamusoro pechinhu uye kugadzira plasma.Iyo onboard spectrometer inoyera chiedza kubva muplasma, kupatsanura urefu hwemasaisai ega ega kuratidza zvinhu zvekutanga, izvo zvino zvinoyemerwa neonboard calibration.Nezvitsva zvitsva mu handheld aper, LIBS inoongorora magadzirirwo emuchadenga, aperture diki, LIBS anoongorora inogona kuwanikwa pasina kuvhara nzvimbo dzakakomberedzwa kana zvidimbu zvidiki, zvichiita kuti nyanzvi dziedze zvikamu zvisinei nehukuru kana geometry.Manyanzvi anogadzirira nzvimbo, shandisa makamera emukati kutarisa nzvimbo dzekuedzwa uye kudziongorora.Nzvimbo yekuedza inenge 50 microns, iyo ichabvumira nyanzvi kuyera zvikamu zvehupi hupi, kusanganisira zvikamu zviduku zvikuru, pasina kudiwa kweadapters, kuunganidza masheji, kuunganidza masheji.
Vagadziri vakati wandei vanogadzira inotengeswa inobatwa ruoko LIBS analyzers.Paunenge uchitsvaga iyo chaiyo analyzer yechikumbiro chako, vashandisi vanofanirwa kuyeuka kuti havasi vese vanobata ruoko LIBS analyzers vakagadzirwa zvakaenzana.Pane mhando dzakawanda dzeLIBS analyzers pamusika dzinobvumidza kuzivikanwa kwezvinhu, asi kwete kabhoni.Zvisinei, mumaapplications panodiwa zvinhu mamakisi, carbon giredhi inoyerwa pamusoro peiyo kabhoni inoyerwa pane zvinhu. yakazara kutendeseka manejimendi chirongwa.
Mufananidzo 2. SciAps Z-902 carbon analysis of 1/4-inch machine screw, 316H material.Source: SciAps (Dzvanya mufananidzo kuti ukudze.)
Semuyenzaniso, 1030 kabhoni simbi inotaridzwa nekabhoni yemukati mune zvinhu, uye nhamba mbiri dzekupedzisira muzita rezvinhu zvinoratidzira zita rekuti kabhoni - 0.30% kabhoni ndiyo inonzi kabhoni mu1030 kabhoni simbi. Izvi zvinoshandawo kune mamwe masimbi ekabhoni akadai 1040, 1050 kabhoni simbi, etc.Or kana iwe uri giredhi 300 kabhoni yemukati inodiwa yesimbi yeH 300 inoteedzera giredhi 300. chinhu, senge 316L kana 316H zvinhu. Kana iwe ukasayera kabhoni, uri kungoziva rudzi rwezvinhu uye kwete giredhi rezvinhu.
Mufananidzo 3. SciAps Z-902 Carbon Analysis ye1” s/160 A106 Kukodzera HF Alkylation Services Kwakabva: SciAps (Tinya mufananidzo kuti ukudze.)
LIBS analyzers pasina kukwanisa kuyera kabhoni inogona kungoziva zvinhu, zvakafanana ne X-ray fluorescence (XRF) zviridzwa.Zvisinei, vagadziri vakawanda vanobudisa maoko-akabata LIBS carbon analyzers anokwanisa kuyera carbon content.Pane zvimwe zvakakosha zvakasiyana mukati meanalyzers zvakadai sehukuru, uremu, nhamba ye calibrations iripo, sampuli ye-interface ye-sealseeds yezvikamu zvishomanana zveBSS zvisimbiso kune zvinyorwa zvishoma. analyzers ane maburi madiki ekubuda haadi argon chisimbiso chekuyedza, uye haadi maadapter ewidget anodiwa nevamwe LIBS analyzers kana maOES units kuti aedze mawidget.Kubatsira kweiyi nzira ndeyokuti inobvumira vadzidzisi kuti vaedze chero chikamu chePMI nzira pasina kushandiswa kweadhadhata yakakosha. PMI.
Izvo zvinokwanisa zvemaoko eLIBS zviridzwa zviri kushandura nzira yekuongorora kwemunda kunotarisirwa.Zviridzwa izvi zvinopa muridzi / mutyairi nzira yekuongorora zvinhu zvinopinda, mu-service / vintage PMI material, welds, welding consumables, uye chero zvikamu zvakakosha muchirongwa chavo chePMI, zvichipa mhinduro inoshanda uye yakavimbika kune chero purogiramu yeasset kutendeseka. Mhinduro inodhura pasina basa rakawedzerwa kana mari yekutenga zvikamu zvekubaira kana kuunganidza mashevha uye kutumira kune lab uye kumirira mhinduro.Izvi zvinotakurika, zvakabatwa nemaoko LIBS analyzers zvinopa vashandisi mamwe maitiro ayo akange asipo makore mashoma apfuura.
Mufananidzo 4. Carbon Analysis yeSciAps Z-902 1/8” Wire, 316L Material Source: SciAps (Dzvanya mufananidzo kuti ukudze.)
Kuvimbika kweAsset kunosanganisira chirongwa chakazara chekuongorora zvinhu, ikozvino chaitwa zvizere mumunda, kuratidza kuteedzera kwemidziyo uye yakachengeteka uye inoshanda kushanda.Nekutsvagisa kudiki muanalyzer yakakodzera uye kunzwisisa mashandisiro, varidzi / vashandisi vanogona ikozvino kuongorora nekuvimbika uye giredhi chero mudziyo muhurongwa hwavo hwekutendeseka kweasset, zvisinei nejeometry kana saizi, uye kuwana chaiyo-nguva-diki yekuongorora-inoongorora zvikamu zveC-analyze. nechivimbo uye nemazvo kupa varidzi/vashandisi data rinodiwa kuita sarudzo dzakakomba kuchengetedza kuvimbika kwemidziyo.
Iyi tekinoroji yehunyanzvi inogonesa varidzi/vashandisi kuchengetedza yakakwira dhigirii yekuvimbika uye kuvimbika kwemidziyo yavo nekuzadza mapeji mukuongororwa kwekabhoni munda.
James Terrell ndiye Mutungamiriri weBusiness Development - NDT kuSciAps, Inc., inogadzira inobatwa ruoko XRF uye LIBS analyzers.
Kupemberera kusvitsa kwedu makore gumi, musangano uyu wakaunza pamwe zviuru zvevakapinda nemazana evaratidziri kuti varatidze zvichangoburwa mukugadzira tekinoroji, midziyo uye zvigadzirwa.Maka kalendari yako uye ronga kuve chikamu chechiitiko ichi chakakosha, apo vaiuya vachawana zviwanikwa zvitsva, kuongorora matekinoroji ezvino uye zvigadzirwa, dzidza kubva kunyanzvi dzeindasitiri, uye batana nenyanzvi dzine ruzivo.
Tumira Chikumbiro cheChikumbiro (RFP) kune mutengesi wesarudzo yako uye tinya bhatani rinotsanangura zvaunoda