Kubudirira uye nemazvo kugadzirwa kwepombi kana pombi kunoda kukwenenzverwa kwe10,000 zvinhu, kusanganisira kugadzirisa midziyo. Tichifunga nezvemakumi ezviuru zvezvikamu zvinofamba mumhando yeguyo yega yega uye chidimbu chese chemidziyo inotenderera, kutevedzera zvakakurudzirwa nemugadziri wekudzivirira kugadzirisa chirongwa harisi basa riri nyore.Mufananidzo: T & H Lemont Inc.
Chiziviso cheMupepeti: Ichi ndicho chikamu chekutanga chezvikamu zviviri zvakatevedzana pakunatsiridza machubhu kana chigayo chepombi. Verenga chikamu chechipiri.
Kugadzira tubular zvigadzirwa zvinogona kunge zvakaoma, kunyange pasi pezvakanakisisa zvemamiriro ezvinhu.Mafekitari akaoma, anoda kuchengetedzwa kwakawanda nguva dzose, uye zvichienderana nezvavanogadzira, makwikwi anotyisa.Vagadziri vepombi dzesimbi dzakawanda vari pasi pekumanikidzwa kukuru kuti vawedzere nguva yekukwidziridza mari, vasina nguva shoma inokosha yekugadzirisa nguva dzose.
Iko hakuna chimiro chakanakisa cheindastiri mazuva ano.Zvishandiso zvinodhura uye kutakura zvishoma hazvishamisi.Iye zvino kupfuura kare, vagadziri vepombi vanofanira kuwedzera nguva yekusimudza uye kuderedza zvimedu, uye kugamuchira chikamu chekutakura kunoreva kuderedza nguva.Kumhanya kwenguva pfupi kunoreva kuchinja kakawanda, iyo isiri kushandiswa kwakanaka kwenguva kana kushanda.
"Nguva yekugadzira yanyanya kukosha izvozvi," akadaro Mark Prasek, North American Tubing Sales Manager kuEFD Induction.
Hurukuro nenyanzvi dzeindasitiri pamusoro pematipi uye marongero ekuwana zvakanyanya kubva muchirimwa chako dzakaratidza mamwe madingindira anodzokororwa:
Kumhanyisa chirimwa nepamusoro-soro kunoreva kugadzirisa zvinhu zvakawanda, zvizhinji zvacho zvinodyidzana nevamwe, saka kukwenenzvera kushanda kwechirimwa hakusi nyore. Shoko Dzvene reaimbove munyori wepepanhau reThe Tube & Pipe Journal Bud Graham anopa mamwe maonero: “Chigayo chechubhu chigayo chine mudziyo.Kuyeuka mashoko aya kunobatsira kuti zvinhu zvive nyore.Kunzwisisa kuti chimbo chimwe nechimwe chinoita sei, chinoshanda sei, uye kuti chombo chimwe nechimwe chinopindirana sei nemamwe maturusi chinenge chikamu chimwe muzvitatu chehondo.Kuchengeta zvinhu zvose zvakachengetedzwa uye zvakarongeka ndechimwe chikamu chetatu chazvo.Chechitatu chekupedzisira chinosanganisira mapurogiramu ekudzidzira opareta, mazano ekugadzirisa matambudziko, uye maitiro chaiwo ekushanda akasiyana kune imwe neimwe pombi kana mugadziri wepombi.
Chakanyanya kutariswa pakumhanyisa chigayo nemazvo chigayo chakazvimirira.ndiyo mbishi.Kuwana yakanyanya kubuda kubva pachigayo zvinoreva kuwana huwandu hunobuda kubva pachigayo chimwe nechimwe chinopihwa kuchigayo.Zvinotanga nesarudzo yekutenga.
coil length.Nelson Abbey, director weFives Bronx Inc. Abbey Products, akati, “Zvigayo zvemachubhu zvinobudirira kana coil iri kureba.Machining mapfupi makoiri zvinoreva kugadzira mamwe makoiri.Imwe neimwe coil inopera inoda A butt weld, yega butt weld inoburitsa zvimedu.
Chinonetsa apa ndechekuti macoil akareba sezvinobvira anogona kutengeswa nemutengo uri nani. Makoiri mapfupi anogona kuwanikwa nemitengo iri nani. Vanotenga vangangoda kuchengetedza imwe mari, asi izvi hazvienderane nemaonero evashandi vepasi. Anenge munhu wese ane fekitori anobvuma kuti kusiyana kwemitengo kunofanira kuve kwakakosha kutsiva kurasikirwa kwekugadzirwa kwefekitori.
Imwe fungidziro, Abbey akadaro, kugona kweiyo decoiler uye chero zvipingamupinyi pakupera kweguyo. Zvingave zvakafanira kuisa mari mumidziyo yekupinda yepamusoro yekubata macoil akakura, anorema kutora mukana wekutenga mabhenefiti makuru.
Iyo slitter ihwowo chinhu, kana kuputika kunoitwa mumba kana kunze.Slitters vane uremu hukuru uye dhayamita yavanogona kubata, saka kuwana mutsara wakanakisisa pakati pemakoiri uye slitters zvakakosha kuti uwedzere kudarika.
Muchidimbu, iko kupindirana pakati pezvinhu zvina: ukuru uye huremu hwekoiri, hupamhi hunodiwa hweiyo slitter, kugona kweiyo slitter, uye kugona kwemidziyo yekupinza.
Coil upamhi uye mamiriro.Pauriri hwechitoro, hazvina kutaura kuti makoiri anofanirwa kuve nehupamhi hwakakodzera uye geji chaiyo kugadzira chigadzirwa, asi kukanganisa kunoitika nguva nenguva.Vafambisi veMill vanogona kazhinji kubhadhara hupamhi hwema strips hudiki kana kuti hwakakurisa, asi iyi ingori nyaya yedhigirii.Kunyatsotarisisa hupamhi hweiyo slit muls yakakosha.
Mamiriro emutsetse wemutsetse ndiyowo nyaya inonyanya kukosha. Consistent edge presentation, isina burrs kana chero ipi zvayo isingaenderane, yakakosha kuchengetedza weld isingachinji pamusoro pehurefu hwe strip, anodaro Michael Strand, purezidhendi weT&H Lemont.Kukochekera kwekutanga, kutsemura nekudzosera kumashure kunouyawo mukutamba.Makoiri asina kunyatsogadziriswa neakadzika magadzirirwo ega ega ega ega ega ega ega ega ega ega ega ega ega ega ega ega. curved strip.
Tool Notes."Good mold design maximize throughput," akadaro Stan Green, general manager weSST Forming Roll Inc.Anotaura kuti hapana nzira imwe chete yekugadzira chubhu, uye naizvozvo hapana nzira imwe chete yekugadzira mold.Vatengesi vezvishandiso zvekukungurusa vanosiyana mumagadzirirwo avanoita machubhu uye naizvozvo zvigadzirwa zvavo.Zvibereko zvinosiyanawo.
"Radhiyo yemupumburu inogara ichichinja, saka kukurumidza kutenderera kwechishandiso kunoshanduka pamusoro pechishandiso chepamusoro," akadaro.Zvechokwadi, chubhu inopinda nemugayo pane imwe chete kukurumidza.Saka, dhizaini inokanganisa goho.Kusagadzikana kwekugadzira kunoparadza zvinhu kana chigadzirwa chacho chiri chitsva, uye inongowedzera kuipa sezvo chigadziro chinopera, akawedzera.
Kune makambani asinganamatire kunzira yekudzidziswa nekugadzirisa, kugadzira zano rekugadzirisa zvinorimwa kunotanga nekutanga.
"Pasinei nemhando yefekitari uye zvigadzirwa zvinogadzira, mafekitari ose ane zvinhu zviviri zvakafanana-vashandi uye maitiro ekushanda," akadaro Abbey.Kumhanya kwefekitari sezvinobvira sezvinobvira inyaya yekupa kudzidziswa kwakarongeka uye kutevera maitiro akanyorwa, akadaro.Kusawirirana mukudzidziswa kunogona kutungamirira kune kusiyana kwekugadzirisa uye kugadzirisa matambudziko.
Kuti uwane zvakanyanya kubva kune chirimwa, kubva kune opareta kuenda kune opareta, chinja kuenda kuchinjika, mushandisi wega wega anofanirwa kushandisa kunoenderana kuseta uye kugadzirisa matambudziko.Chero misiyano yemaitiro inowanzova nyaya yekusanzwisisana, tsika dzakaipa, nzira dzepfupi, uye workarounds.Izvi zvinogara zvichiita kuti zviome kumhanyisa chirimwa zvakanaka.Matambudziko aya anogona kunge ari epamba kana kuunzwa apo misiyano yakadzidziswa kubva kune akadzidzira basa, kusanganisira mashandisi akadzidziswa. vanounza ruzivo.
“Zvinotora makore kudzidzisa mugadziri wechubhu, uye haungavimbi nehurongwa humwechete,” akadaro Strand.
"Makiyi matatu ekuita basa rakanaka nderokugadzirisa kwemuchina, kugadzirisa zvinhu zvinodyiwa uye kugadzirisa," akadaro Dan Ventura, purezidhendi weVentura & Associates. "Muchina une zvikamu zvakawanda zvinofamba - ingave chigayo pachacho kana peripherals painopinza kana panobuda, kana tafura yekurova, kana chii chaunacho - uye kugadzirisa nguva nenguva kwakakosha kuchengetedza muchina wepamusoro."
Strand anobvumirana nazvo.” Kushandisa chirongwa chekuongorora kuchengetedzwa kwekuchengetedza ndiko kunotangira zvose,” akadaro.” Zvinopa mukana wakanakisisa wokuita fekitari zvine pundutso.Kana mugadziri wepombi achingopindura kune emergency, haisi kutonga.Zviri patsitsi dzedambudziko rinotevera. "
“Chishandiso chiri chose chiri paguyo chinofanira kurongeka,” akadaro Ventura.” Kana zvisina kudaro, fekitari inozvirwisa pachayo.
"Muzviitiko zvakawanda, kana mipumburu ichipfuura hupenyu hwavo hunobatsira, vanoshanda nesimba uye pakupedzisira vanotsemuka," akadaro Ventura.
“Kana ma<em>rolls akasachengetwa ari muchimiro chakanaka nekugara achigadziridzwa, anobva atoda kugadziriswa kwechimbichimbi,” anodaro Ventura.
Kuisa mari muzvishandiso zvekuchengetedza zvinogona kubatsira kudzivirira njodzi, Strand akacherechedza.Kana chigadziro chacho chinowanzoshandiswa kwenguva refu yekushanda, zvimwe zvikamu zvakasara zvichange zvichidiwa kudarika chigadziro chinoshandiswa zvisingawanzoitiki kwenguva pfupi.Chishandiso chekushandisa chinokanganisawo chiyero chekuchengetedza.Fins inogona kubva kune fin tool uye weld rolls inogona kuchinjwa nekupisa kwebhokisi re weld, nyaya dzisina dambudziko rekugadzira uye sizing rolls.
"Kuchengetedza nguva dzose kwakanakira midziyo, uye kurongeka kwakakodzera kwakanaka kune zvigadzirwa zvinogadzira," akadaro.Kana izvi zvikaregeredzwa, vashandi vefekitari vanopedza nguva yakawanda uye yakawanda vachiedza kuigadzirisa.Nguva ino inogona kushandiswa kugadzira zvigadzirwa zvakanaka, zvinotengeswa zvakanyanya.Izvi zvinhu zviviri zvakakosha uye zvinowanzoregeredzwa kana kufuratirwa kuti, mukuona kweVentura, vanopa mukana wakanakisisa wekuwana chirimwa, maximize kuderedza goho, kubudisa maximize.
Ventura inoenzanisa chigayo uye consumable kugadziriswa pamwe nekugadzirisa motokari.Hapana munhu achatyaira motokari kwemakumi ezviuru zvemamaira pakati pekuchinja kwemafuta nematai asina mavhiri.Izvi zvinotungamirira kune zvinodhura zvinogadzirisa kana kuparadzwa, kunyange kune zvirimwa zvisina kuchengetedzwa zvakanaka.
Kuongororwa nguva dzose kwechigadziro mushure mekumhanya kwega kwega kunofanirwawo, akadaro.Maturusi ekuongorora anogona kuratidza matambudziko akadai semitsetse yakaisvonaka.Kukuvadza kwakadaro kunowanikwa nokukurumidza apo chigadziro chikabviswa kubva paguyo, pane pakarepo chigadziro chisati chaiswa kune imwe nguva inotevera, ichipa nguva yakawanda yekugadzira chigadziro chekutsiva.
"Mamwe makambani ari kushanda kuburikidza nekuvharwa kwakarongwa," Green akadaro.Aiziva kuti zvichange zvakaoma kutevedzera kuvharwa kwakarongwa mumamiriro ezvinhu aya, asi akataura kuti zvaive nenjodzi.Makambani ekutakura nekutakura zvinhu akawandisa kana kuti ane vashandi vashoma, kana zvese zviri zviviri, zvekuti kutakura hakusi nenguva mazuva ano.
"Kana chimwe chinhu chaputsika pafekitori uye uchifanira kuhodha chinotsiva, chii chauchaita kuti chiunzwe?"akabvunza.Zvirokwazvo, kutakura mhepo inogara iri sarudzo, asi inogona kutenderera mutengo wekutakura.
Kugadziriswa kweMill uye roll kunopfuura kungotevera hurongwa hwekugadzirisa, asi kuronga hurongwa hwekugadzirisa nehurongwa hwekugadzira.
Munzvimbo dzose dziri nhatu - mashandiro, kugadzirisa matambudziko nekugadzirisa, hupamhi nekudzika kwechiitiko.Warren Wheatman, mutevedzeri wemutungamiri weT&H Lemont's Die Business Unit, akati makambani ane chigayo chimwe chete kana maviri ekugadzira machubhu avo kazhinji ane vanhu vashoma vakazvipira kugadzira chigayo uye kufa kugadzirisa.Kunyangwe vashandi vekugadzirisa vane ruzivo, madhipatimendi madiki ane ruzivo rushoma, kana dhipatimendi rekugadzirisa rine ruzivo rushoma pane dhipatimendi rakakura rinoisa dhipatimendi rakakura. dhipatimendi reinjiniya, dhipatimendi rekugadzirisa rinofanirwa kuita kugadzirisa uye kuzvigadzirisa ivo pachavo.
Strand akawedzera kuti kudzidziswa kwemabasa uye madhipatimendi ekugadzirisa ikozvino kwakakosha kudarika kare.Mafungu ekurega basa kunobatanidza nekuchembera kwevana vacheche zvinoreva ruzivo rwemadzinza iyo yakambozununguka makambani ari kuoma.Kunyange zvazvo vagadziri vechubhu vazhinji vanogona kuramba vachivimba nekubvunzurudza kwevapi vemichina uye mazano, kunyange unyanzvi uhwu hahuna kuwanda sezvazvaimbova uye huri kuderera.
Iyo welding process yakakosha sechero imwe nzira inoitika pakugadzira pombi kana pombi, uye basa remuchina welding haugone kuwedzeredzwa.
Induction welding. "Nhasi, zvingangoita zviviri muzvitatu zvemaodha edu ndezvekudzoserwa," akadaro Prasek.throughput ndiye main driver izvozvi."
Akataura kuti vakawanda vakanga vari shure kwezvinangwa zvisere nokuti raw material yakanonoka.” Kazhinji kana zvinhu zvacho zvinozobuda, welder wacho anodzika,” akadaro. Nhamba inoshamisa yevagadziri vemachubhu vari kutoshandisa michina yakavakirwa pavacuum tube technology, zvinoreva kuti vari kushandisa michina inenge iine makore 30 kuti vatarisire.Ruzivo rwebasa remichina yakadaro haruna kuwanda, uye kuwana machubhu ekutsiva iwo pachawo kwakaoma.
Chinetso chevagadziri vepombi vachiri kuzvishandisa nderekuti vanochembera sei.Havakundikani zvine njodzi, asi vanodzikisira zvishoma nezvishoma.Imwe mhinduro ndeyokushandisa kupisa kushoma kwewelding uye kumhanya chigayo nekumhanya kunononoka kubhadhara, izvo zvinogona nyore kudzivirira capital outlay yekudyara muchina mutsva.Izvi zvinogadzira pfungwa yenhema yekuti zvese zvakanaka.
Kuisa mari mune itsva induction welding power source inogona kuderedza zvakanyanya kushandiswa kwemagetsi echirimwa, Prasek akati.Dzimwe nyika-kunyanya avo vane vanhu vakawanda uye vakasimbiswa grids-vanopa rupo rupo rwekubhadhara mutero pakutenga kwemichina yekushandisa simba.Chikurudziro chechipiri chekudyara muzvigadzirwa zvitsva ndiko kukwanisa kwezvitsva zvitsva zvekugadzira, akawedzera.
"Chikwata chitsva chekushongedza chinowanzoshanda zvakanyanya kupfuura chekare, uye chinogona kuchengetedza zviuru zvemadhora nekupa huwandu hwekushongedza simba pasina kusimudzira basa remagetsi," akadaro Prasek.
Kurongeka kwecoil induction uye resistor kunokosha zvakare.John Holderman, general manager weEHE Con´sumables, anoti coil yakasarudzwa uye yakaiswa induction induction ine nzvimbo yakakwana maererano newelding roll, uye inoda kuchengetedza kubvumirwa kwakakodzera uye kusingagumi kumativi echubhu.
Basa revhavha riri nyore - rinovhara kuyerera kwemagetsi emagetsi, richiritungamirira kumucheto wemutsara - uye sezvimwe zvinhu zvose paguyo, kuisa nzvimbo inokosha, anodaro.Nzvimbo yakarurama iri panhongonya ye weld, asi iyo haisi iyo chete kufunga.Kuiswa kunokosha.Kana yakasungirirwa kune mandrel iyo isiri iyo yakakwana kuti iite chigadziro cheiyo chigadziro chezasi, iyo inogona kuchinja chaizvo iyo ID, iyo inotsigira iyo pasi, iyo inotsigira iyo inotsigira iyo pasi, inogona kuchinja. yechubhu.
Kutora mukana wemaitiro muwelding consumable dhizaini, iyo kupatsanurwa coil pfungwa inogona kuita yakakosha pamill uptime.
"Zvigayo zvakakura zvedhayamita zvakagara zvichishandisa kupatsanurwa kwekoiri magadzirirwo," akadaro Haldeman. "Kutsiva chidimbu chimwe checoil induction kunoda kucheka pombi, kutsiva iyo coil uye kuigadzira zvakare," akadaro.Kupatsanura koiri kugadzira kunouya muzvikamu zviviri, kuchengetedza nguva yako yese nesimba.
“Ave achishandiswa muzvigayo zvihombe, asi zvaida unyanzvi hwokugadzira zvinhu zvounyanzvi kushandisa nheyo iyi pamakoiri maduku,” akadaro.Kunyange kushanda kushoma kumugadziri wacho.” Makoiri maduku ane mapeji maviri ane hardware inokosha uye masimbi akagadzirwa noungwaru.
Nezve kutonhora kweiyo blocker, vagadziri vepombi vane maviri echinyakare sarudzo: yepakati fekitori yekutonhodza sisitimu kana yakazvitsaurira yemvura system, inogona kudhura.
"Zvakanaka kutonhodza resistor nekuchenesa kwakachena," Holderman akadaro.Nechikonzero ichi, mari shoma mune yakatsaurirwa choke filter system yeguyo inotonhorera inogona kuwedzera zvakanyanya kuvhungwa hupenyu.
Chigayo chinotonhodza chinowanzo shandiswa pakukachidzwa, asi chigayo chinotonhodza chinounganidza mafaindi esimbi.Pasinei nokuedza kwose kuteya faindi musefa yepakati kana kuabata nepakati pemagineti system, vamwe vanhu vanopfuura votsvaga nzira yekuenda kune chipingamupinyi.Iyi haisiriyo nzvimbo yehupfu dzesimbi.
"Vanopisa mumunda wekupinza uye vanozvipisa mudzimba dzekudzivirira uye ferrite, izvo zvinokonzeresa kutadza nguva isati yakwana vobva vavhara kutsiva chinopikisa," Holderman akadaro.