Wire EDM e sutumelletsa moetsi oa Jeremane ho etsa XXL machining

Likarolo tse nyenyane tse nepahetseng li ka etsoa ka mokhoa o phahameng ka ho fetisisa oa mechine e meholo ea EDM, empa eseng ka tsela e fapaneng.Ke eng e seng e khoneha ho phunya EDM, bes Funkenerosion e tsoang Fluorn-Winzeln e boetse e batla ho finyella ka ho khaola terata.
Moetsi oa Jeremane bes Funkenerosion o ile a tlameha ho hana litaelo nakong e fetileng hobane mechine ea bona ea terata EDM e ne e se na libaka tsena tsa maeto. "Re na le bareki ba sebetsang ba fetang 500, 'me haeba u sa khone ho nka litaelo hobane feela boholo ba mochine ha bo lumelle, ho thata ka tlhaho," ho hlalosa mookameli ea ka sehloohong Markus Langenbacher.
Leha ho le joalo, sebaka sa ho paka se nang le mechine ea Sodick EDM se se se ntse se tsoteha haholo, ALC400G e le 'ngoe, SLC400G e le' ngoe, AG400L e le 'ngoe le litšebeletso tse le 'ngoe tsa AQ750LH.Wire EDM tlhahiso ea konteraka ha lia ka tsa senya litakatso leha e le life tsa bareki, ntle le hore ka har'a mefuta ea XXL ba tlameha ho hana litaelo nako le nako.
Romörg Romin ea latang ea teropong ea tsoang ho Jörgy o re: "Re ne re sebelisa terata ea teropong ea tsoang, 'me kapele re ile ra boela ra hlola re kenngoa ho siteloa." Sodick a ntse a re fa matla;tse peli li nkeloe sebaka ha nako e ntse e ea. "Re ile ra boela ra senya aluminium e ngata, e leng se ileng sa beha khatello e ngata mochineng.Kajeno rea tseba hore haeba re ne re khaola aluminium mochine letsatsi lohle, nako le nako re ne re tla tlameha ho tšoara rag le lemati le butsoe 'me re qete metsotso e mehlano re tlosa Ntho e' ngoe le e 'ngoe e hlatsuoa e hloekile, ho seng joalo e tla ama bophelo ba mochine. "
XXL Machining: E ​​rekiloe qalong e le mochini o nkelang sebaka, hona joale e se e le motlatsi o phethahetseng oa ho tsoelapele ka mokhoa o sa reroang ho seha terata likarolo tse kholo ho tsoa tšebetsong ea ho cheka. (Mohloli: Ralf M. Haaßengier)
Joaloka moetsi oa konteraka, Funkenerosion masters lits'ebetso tsohle tsa kutu ho tloha ho EDM ho ea ho cheka le wire corrosion.Bareki ba ka boela ba reka lisebelisoa le lisebelisoa ka kotloloho ho tsoa k'hamphaning ea Fluorn-Winzeln, joalo ka ho phunya le ho roka li-electrode hoo e batlang e le bolelele bohle le diameters. ea li-stock tse teng, kahoo re ka lula re netefatsa linako tse khutšoane tsa thomello", ho tiisetsa Markus Langenbacher.
Lisebelisoa tsa li-electrode li lekoa ka ts'ebetso lefapheng la liteko ho tiisetsa bareki liphello tse molemo ka ho fetisisa nakong ea ho cheka ha EDM;mokhoa ona o bolela hore esita le litlhoko tse khethehileng tsa bareki li ke ke tsa baka mathata leha e le afe bakeng sa k'hamphani.Haufinyane tjena, moreki o ile a laela li-electrode tse 20 000 ho tloha k'hamphaning ka mor'a teko e atlehileng.
Ha mothehi oa k'hamphani a etsa qeto ea ho tlohela mosebetsi mathoasong a 2021, ho ne ho hlokahala mookameli e mocha. Lehlabuleng lena, Markus Langenbacher o ile a nka tsamaiso ea bes Funkenerosion. Ha e le hantle, sena ke lehlohonolo, kaha ha se kamehla ho ka khonehang ho fumana mohlahlami ea loketseng bakeng sa k'hamphani ea tlhahiso. .Leha ho le joalo, tlas'a boeta-pele ba Markus Langenbacher, mosebeletsi ea nang le phihlelo haholo o ile a nka setulo sa helm. Kaha o bile le k'hamphani ka lilemo tse 21, ha a tsebe feela mekhoa ea khoebo le ea ho tsoa, ​​empa le bareki.
Markus Langenbacher o tseba matshwenyeho a bareki ba hae hantle: “Tsela ea moreki ke ho ema lilemo tse peli ho isa ho tse tharo tse fetileng pele a etsa odara.Etsoe, ha ba tsebe hore na ho tla etsahala'ng ka k'hamphani ha mothehi a tlohela mosebetsi.Ba ka tšeliseha ha tlhokahalo e hlaha hape.
Sehlopha sena sa linaleli sea thahasellisa hobane mosebetsi o tsebile ka lilemo tse 20, ’me joale mosebetsi-’moho le eena oa pele ka tšohanyetso o fetoha mookameli. Jörg Roming, ea bileng k’hamphaning ka lilemo tse 18, o bona sena e le ntho e ntle haholo: “Re buisana ka bolokolohi haholoanyane hobane ke khale re tsebana.Ke monyetla o moholo.Ha lintho li sa tsamaee hantle, re khona ho Buisana le ho fumana tharollo hammoho.”
Qetellong, bafani ba kang Sodick le bona ba rua molemo ho nts'etsopele e ntle ea EDM. Ka mor'a hore ALC400G e nyenyane e fetisetsoe k'hamphaning e thehiloeng Fluorn-Winzeln e le mochine o nkelang sebaka qalong ea 2021, molekane oa eona e moholo, ALC800GH, o ile a latela qetellong ea lehlabula.Sena se re lumella ho sebeletsa 'maraka ona ka ho khetheha' me re Ha ho sa hlokahala ho hana litaelo, "ho hlalosa mookameli ea ka sehloohong Markus Langenbacher. Litaelo tse ncha li tla hlahisoa ka ho fana ka tlhahisoleseding ho setsi se pharaletseng sa bareki. "Ka sebaka sa rona sa ho paka mochine, re boetse re leka ho lebisa tlhokomelo ka ho khetheha ho bareki ba bang bao re seng re ntse re e-na le bona ho cheka EDM.Bareki ba batla ho lokisa likarolo tsa bona tsa XXL ho tsoa mohloling o le mong, 'me joale re ka fana ka eona. ”
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Kea utloisisa hore nka tlosa tumello ea ka ka ho rata. Phatlalatso ea Tšireletso ea Boitsebiso, karolo ea Puisano ea Bohlophisi.
Ho theosa le lilemo, bes Funkenerosion e bile le sebaka se ikhethang sa ho rekisa tšimong ea terata EDM: ka tsela ea lateral ea 1460 x 600 x 1,020 mm, hoa khoneha ho phunya likarolo tse boima ba lithane tse 6. Likopo tsena le tsona li thata haholo. e nang le masoba a 14,000 - phala e bolelele ba limithara tse 1.5 e neng e ka kena ka thata mechineng ea rona, "ho hopola mookameli ea ka sehloohong oa bes. Ho sebelisa mochine oa ho fetola motlakase, ho sebetsa ho ne ho etsoa bosiu le motšehare ho fihlela tube e phunyeletse ka ho feletseng. "Tsena ke litaelo tsa rona tse tloaelehileng tsa ho etsa likonteraka.Leha ho le joalo, tsebo ea rona ea ho seha ka terata e khutlela morao ho feta.Ke moo re qalileng teng ka 1983 re le k'hamphani ea tlhahiso.
Ho etsa bonnete ba qalo e phethahetseng ea litaelo tsa pele ka mor'a ho kenngoa ha mechine e mecha ea Sodick: Markus Langenbacher, Mookameli oa Bes Funkenerosion, le BW Daniel Günzel, Mookameli oa Thekiso ea Setereke bakeng sa Sodick Germany.(Mohloli: Ralf M. Haaßengier)
Qalong, Sodick VL600QH e ile ea rekoa e le mochine o nkelang sebaka. Empa kaha ALC800GH e ne e le 'marakeng ka nako e khutšoanyane, Markus Langenbacher le Jörg Roming ba ile ba sheba' me qetellong ba etsa qeto ea ho e tšehetsa. 000 mm ho khoneha) le 800 mm terata EDM EDM ", ho bolela Jörg Roming Mechine e mecha ea EDM e boetse e khotsofetse tabeng ena.
E ne e le phetoho e se nang moeli: mochine oa khale o ile oa qhaqhoa, k'haravene e nang le flatbed e nang le mochine oa XXL e ile ea fihla, 'me mochine oa khale o ile oa fapanyetsana mochine o mocha, o nang le chelete e lekanang le litšenyehelo tsa ho romela thepa. "Ka bobeli re sebetsa hammoho ka tsela e molemo ka ho fetisisa," ho tiisa Jörg Roming. 'me e lekoa, esita le mochine o monyenyane ka ho fetisisa le ho hloleha ha angle ho bonahala.Kaha mochine o mong le o mong oa Sodick o lekoa ka boleng ka tekanyo ea jenereithara le litekanyo tsa geometri pele ho pepa, ho hlakile hore ha ho na ho kheloha ho tloha lehlakoreng la granite.
Ka tsela, mosebetsi o qalileng mochine oa khale o ntse o tsoela pele ka mokhoa o tsitsitseng mochine o mocha: bolelele ba ho khaola 358 mm. "Re ile ra hlokomela hang-hang phapang ea boleng.Molemo o mong o moholo ho rona e ne e le hore tsamaiso ea taolo e ne e batla e tšoana, ntle le lisebelisoa tse seng kae.Hang-hang re ile ra fetela ho ALC800GH, "ho hopola Jörg Roming. Hape o ile a khona ho fetisetsa lenaneo mochine o mocha hang-hang."
Bakeng sa likhoele, EDM e ncha e emela ho tlōla ho hoholo, 'me taba ea hore litaelo tsa ts'ebetso li kopantsoe ka mokhoa oa digital tsamaisong ea taolo ke molemo o moholo, o ile a re.Ha ho sa hlola ho phetla le ho batla libuka tsa mosebedisi le tsa lenaneo.Drawings, illustrated maintenance instructions, everything itemized.Linomoro tsa karolo li ka fumanoa hang-hang ka mosebetsi oa ho batla. e silafalitsoe ka nepo e phahameng," Jörg Roming o khotsofetse ka ho hlaka.
Mefuta ea rona ea mechine ea EDM ea terata e ka hlahisa likotoana tsa 500. "Ho rona re le litsebi tsa EDM, ena ke chelete e ngata haholo," ho hlalosa Jörg Romen. Palo e tloaelehileng ea tlhahiso ea boima e pakeng tsa 2 le likotoana tsa 20, empa karolo e kholo e entsoe ka likarolo tsa motho ka mong. Hona ha ho joalo ka ho phunya, moo 1,000-piece piece e letoto la lihlooho tsa beke le beke tsa "DMM" ha se lisebelisoa tse kholo tsa beke le beke. Likanale tse pholileng e le libenche tsa mesebetsi e atolositsoeng," ho bolela Markus Langenbacher.
Lipotso tsa bareki li amoheloa ka litsela tse sa tšoaneng: moreki e mong o romela li-imeile potso 'me o lebeletse ho qotsa, e mong o romela karolo ka ho toba ka har'a sephutheloana se nang le litšoantšo, data ea 3D le letsatsi la ho pepa, le ho etela ha bareki ba boraro ka boeena. haholo-holo tabeng ea ho itšeha ka marang-rang, hangata lipotso li tla ka e-mail kapa mangolo a khethehileng a nang le likarolo, 'me lipuisano li tšoaroa le moreki ka fono.Mohlala oa bareki ba fana ka 100% ea li-dataset tse tšepahalang.Ka lilemo tse 30 tse fetileng, mosebeletsi a le mong o ne a laola lenaneo la CAM bakeng sa li-EDM tsa terata, empa o tlohela mosebetsi mathoasong a 2021 k'hamphani e ncha ea CAMwire. ha e ea ntlafatsoa 'me e ka bonts'a 2D feela, butle-butle e tla nkeloa sebaka ke CAM.Jörg Roming e ncha e se e ntse e tsamaisa CAM e nang le data ea 3D e fanoeng ke moreki' me e se e ntse e e-na le mekhoa e metle ea papiso eo lifahleho li lokelang ho etsoa ka mochine le joang."
Le hoja mohala oa mahala o fumaneha bakeng sa mochine o mong le o mong o sa tsoa tlisoa bophelong bohle ba mochine, Jörg Roming ha a e-s'o e sebelise ho fihlela joale. "Mohala oa rona o tobileng haholoanyane mona," o bososela Daniel Günzel."
Ka lebaka la moqapi oa sink e se nang likarolo tse pentiloeng, ke tšepe e sa hloekang feela le tsohle-ceramic, le moralo o bohlale oa hlooho ea metsi, tlhokomelo le ho hloekisa li ka finyelloa habonolo ka metsotso e seng mekae feela. tlhokomelo e khethehileng ho mochine o mong le o mong.Jörg Roming o phaella ka ho re: "Ke habohlokoa haholo ho 'na hore mechine ea ka ea EDM e sebetse ka botšepehi.E ne e tla thusa haholo haeba re ne re ka lokisa ka ho feletseng hang ka selemo, ke kholisehile hore ha ke batla ho qala ho sebetsa mochine nka qala hang-hang ntle le bothata."
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Nako ea poso: Jul-27-2022