Ukuba neenkokeli ezinamandla kunye nabasebenzi abangoyikiyo i-welding automation kubalulekile ekuphunyezweni ngempumelelo kwe-robotic welding cell.Getty Imifanekiso
Iworkshop yakho ibale idatha kwaye yaqonda ukuba ekuphela kwendlela yokwenza umsebenzi omninzi ngoku kwaye uhlale ukhuphisana nezinto ezintsha kukwenza ngobuchule inkqubo yokuwelda okanye yokuvelisa.Nangona kunjalo, olu hlaziyo lubalulekileyo lusenokungabi lula njengoko lubonakala.
Xa ndityelela abancinci, abaphakathi, kunye nabathengi abakhulu abafuna i-automation ukubanceda bathelekise iinkqubo kwaye bakhethe leyo ihambelana neemfuno zabo, ndigxininisa into ehlala ingahoywa xa isenza isigqibo sokuba i-automate-into yomntu.Ukuze inkampani ixhamle ngokwenyani kwiinzuzo ezisebenzayo eziziswa yinguqu kwintsebenzo ezenzekelayo, amaqela kufuneka ayiqonde ngokupheleleyo indima yawo kwinkqubo.
Abo banexhala lokuba i-automation iya kwenza ukuba umsebenzi wabo uphelelwe lixesha banokuthandabuza xa besenza izigqibo ezizenzekelayo.Inyani, nangona kunjalo, kukuba i-automation ifuna izakhono zokuwelda eziyimfuneko kubasebenzi abanezakhono.I-Automation ikwadala imisebenzi emitsha, ezinzileyo, ibonelela ngamathuba okukhula kwabachwephesha abanezakhono abakulungeleyo ukuqhubela phambili kumsebenzi wabo.
Ukuhlanganiswa okuyimpumelelo kweenkqubo ezizenzekelayo kufuna utshintsho kwindlela esiziqonda ngayo izinto ezizenzekelayo.Ngokomzekelo, iirobhothi azikho nje izixhobo ezitsha, ziindlela ezintsha zokusebenza.Ukuze i-automation ibe neenzuzo ezixabisekileyo, umgangatho wevenkile uphela kufuneka ulungelelanise notshintsho oluza nokongeza iirobhothi kumsebenzi osele ukho.
Phambi kokutsibela kwi-automation, nanga amanyathelo onokuwathatha ukuze ufumane abantu abawulungeleyo umsebenzi kwixesha elizayo kwaye ulungiselele iqela lakho ukuba lilawule kwaye liziqhelanise notshintsho kwinkqubo.
Ukuba ucinga ngokuzenzekela, kuya kufuneka uqwalasele ukuba olu tshintsho kwizitayile zokusebenza luya kubachaphazela njani abasebenzi abakhoyo bemigangatho yeevenkile.Eyona nto ibalulekileyo ekufuneka abasebenzi abalumkileyo banikele ingqalelo kuyo kukuba iinkqubo ze-welding ezizenzekelayo zisafuna ubukho bomntu.Ngapha koko, olona khetho lufanelekileyo lokuphumelela ukuwelda okuzenzekelayo kuxa umqhubi enokuba ngumnini wenkqubo, abe nokuqonda kakuhle ukuwelda, kwaye abe nokuzithemba kunye nokukwazi ukusebenza ngetekhnoloji yedijithali.
Ukuba umbono wakho wenkqubo ezenzekelayo ubandakanya ukuveliswa ngokukhawuleza kunye neendleko eziphantsi kwasekuqaleni, kufuneka uqale uqonde ngokupheleleyo zonke iindleko zabaqhubi.Uninzi lwabathengi lujolise kuphela kwisantya kunomgangatho we-weld kunye nokhuseleko, kwaye sifumanise ukuba oku kuhlala kungumba omkhulu kwiindleko ezifihlakeleyo ezinokuchaphazela izibalo zakho ze-ROI.
Xa kuziwa kumgangatho we-weld, kufuneka uqinisekise ukuba inkqubo yakho ivelisa ubungakanani obuchanekileyo be-weld kunye nokungena okufunayo, kunye nokumila okuchanekileyo.Kwakhona, akufuneki kubekho i-welding spatter, i-undercuts, i-deformations kunye nokutshisa.
Abashicileli abanamava ngabaqhubi be-weld cell abalungileyo kuba bayayazi ukuba yintoni i-weld elungileyo kwaye banokulungisa iingxaki zomgangatho xa zivela.Irobhothi iya kuwelda kuphela iintsimbi ecwangciselwe ukuba izenze.
Ukusuka kwindawo yokujonga ukhuseleko, kufuneka uqwalasele ukutsalwa komsi.Khangela kwakhona ukuba iinkqubo zakho zokhuseleko zihlaziyiwe ukunqanda ukwenzakala kubushushu obugqithisileyo kunye ne-arc flash.Imingcipheko ye-ergonomic ehambelana nokuphathwa kwezinto kunye neminye imisebenzi yefektri nayo kufuneka iqwalaselwe.
I-automation ihlala iqinisekisa umgangatho we-weld ongaguqukiyo kwaye isusa iinkxalabo ezithile zokhuseleko kuba abasebenzi ababandakanyekanga kwaphela kwinkqubo.Ngokugxininisa umgangatho we-welding kunye nokhuseleko, unokuqiniseka ukuba imveliso iya kukhawuleza.
Njengoko ubuchule obutsha buqhubeka buphucula iinkqubo zethu, kubalulekile ukulungisa indlela esisebenza ngayo ukuze sihlale sinokhuphiswano kwihlabathi.Kwakhona, kubalulekile ukuhlaziya indlela oyichaza ngayo italente kubasebenzi bakho.
Jonga kwindawo yokusebenzela.Ngaba ukhe wambona umntu onefowuni entsha okanye weva umntu ethetha ngemidlalo yevidiyo nabahlobo?Ngaba kukho nabani na oyonwabileyo malunga nenkqubo entsha yokukhangela okanye iinkcukacha zelori?Nangona abantu ababandakanyekayo kwezi ngxoxo abazange basebenzise irobhothi, banokuba yeyona ndlela ilungileyo yokusebenza kunye ne-automated welding system.
Ukufumana abona bantu banamandla kwiqela lakho abanokuba ziingcali zakho zangaphakathi ezizenzekelayo, khangela abantu abakhulu abanezi mpawu zilandelayo, izakhono kunye neempawu:
Funda ubuchwephesha bokuwelda.Uninzi lweengxaki zenkampani okanye iinkxalabo malunga nomgangatho wemveliso zihlala zivela kwiingxaki ze-welding.Ukuba ne-welder yobuchwephesha kwindawo inceda ukukhawulezisa inkqubo.
Ivulelekile ekufundeni indlela yokusebenzisa itekhnoloji entsha.Umnini osebenzayo onokuvuma ukufunda luphawu lokuguquguquka okuthe kratya njengoko inguqulelo iqhubeka.
Umsebenzisi wePC onamava.Izakhono zekhompyuter ezikhoyo zisisiseko esiluqilima soqeqesho kunye nokusebenza kweerobhothi.
Ziqhelanise neenkqubo ezintsha kunye neendlela zokusebenza.Ngaba uqaphele ukuba abantu ngokuzithandela baphumeza iinkqubo ezintsha emsebenzini nangaphandle kwayo?Lo mgangatho unegalelo kwimpumelelo yomqhubi wemodyuli ye-welding ezenzekelayo.
Umnqweno kunye nochulumanco lokuba ngumnikazi wesixhobo.Iirobhothi zisisixhobo esitsha esinomdla esineempawu ezininzi zokufunda kunye nokwenza kakuhle.Kwabanye, isayensi ibonakala iyindalo, kodwa kwezo zinxulumene ngokusondeleyo neeseli zerobhothi, kubaluleke kakhulu ukuba bhetyebhetye, ubhetyebhetye kwaye ufundiseke.
Ngaphambi kokuseta i-welding cell kumgangatho wevenkile yomenzi, abaphathi kufuneka babandakanye iqela lemveliso kwiprojekthi kwaye bachonge iinkokeli ezinokuzisa ngempumelelo.
Inkokeli eyomeleleyo ekwazi ukuqhuba utshintsho.Abo baphethe imisebenzi baya kuzuza ekufundeni ngokukhawuleza kunye nokukwazi ukuchonga iingxaki ezinokuthi zibekho kunye nezisombululo.
Xhasa abanye abasebenzi kulo lonke utshintsho.Inxalenye yendima yenkokeli kukuxhasa oogxa babo kwinguqu kwi-automation.
Zive ukhululekile ukukhangela eyona misebenzi inzima kwaye uthathe imingeni enxulumene nobuchwepheshe obutsha.Abanini beenkqubo ze-welding ezizenzekelayo kufuneka babe nokuzithemba ngokwaneleyo ukwenza uvavanyo oluyimfuneko kunye nempazamo njengoko inkampani yakho ijongene nemingeni yokuphumeza nayiphi na iteknoloji entsha.
Ukuba awunawo amalungu eqela lakho azimiseleyo ukuba “ngabaququzeleli” beeprojekthi ezizisebenzelayo, unokucinga ngokuqesha umntu okanye ulibazise ukutshintshela kwi-automation ngokuqeqesha abasebenzi bakho abakhoyo kwizakhono kunye nezicwangciso ezifunekayo ukwenza iprojekthi ibe yimpumelelo.
Ngelixa ukutshintshela kwi-automation yithuba elikhulu kubashicileli abafuna ukuphucula izakhono zabo, abaninzi abashicileli abakhoyo abakulungele ukusebenzisa iirobhothi ze-welding, mhlawumbi ngenxa yokuba bengaqeqeshwanga kule nkqubo entsha okanye ngenxa yokuba abafumananga uqeqesho olongezelelweyo lwesikolo sobugcisa..
Ngokuqhelekileyo sibona iinjineli, iisuphavayiza okanye abaphathi abaphakathi abaphethe inkqubo, kodwa ukubandakanyeka kwe-welders abanobuchule kakhulu kubalulekile njengoko kubaluleke kakhulu ukuhamba ngempumelelo kunye nokulungelelanisa iinkqubo eziguqukayo.Ngelishwa, abashiseli abanalo ixesha okanye inkuthazo yemali yokuthatha umsebenzi owongezelelweyo okanye uqeqesho olongezelelweyo ngaphandle kwemisebenzi yabo eqhelekileyo.
Ukutshintshela kwi-automation kungaba yinkqubo ecothayo efuna abanye abamkeli bokuqala (abo banethuba lokuqeqeshwa ukuba babe ngabaqhubela phambili kwiprojekthi) ukukhokela.Bakwanceda ukugcina i-automation iphila kunye nabo basebenza nabo, nto leyo enokukhuthaza abanye ukuba babe nomdla kwi-automation njengokhetho lomsebenzi.
Ukugqiba ukuba yeyiphi iprojekthi ofuna ukuyiqala ikwangundoqo kukufudumala okugudileyo kweqela lakho.Uninzi lwabathengi bathi bafuna ukwenza imisebenzi emincinci, elula, iprojekthi yabo yokuqala yokuzenzela ukuthambisa ijika lokufunda.Xa iqela lakho liqala ukuzenzela, jonga ii-subassemblies njengenjongo yokuqala yokuzenzela, hayi iindibano ezinzima ngakumbi.
Ukongeza, uqeqesho olunikezwa yi-American Welding Society kunye ne-robotics ezithile ze-OEMs zibalulekile ekuphunyezweni okuzenzekelayo okuzenzekelayo.Uqeqesho olunzulu oluvela kwi-OEMs luyimfuneko kwiinkokeli ekuphunyezweni kweemodyuli ze-welding automated.Kulo mxholo, abaqhubi beprojekthi banokujonga kwaye baxazulule imiba ethile yesixhobo enokuthintela inguqu egudileyo.Umqhubi unokwabelana ngolwazi olufunyenwe ngexesha loqeqesho kunye neqela lonke ukuze wonke umntu abe nokuqonda okunzulu kweerobhothi.
Umthengisi obalaseleyo onamava ekuqulunqeni izixhobo ezahlukeneyo zokuzenzekelayo unokubonelela ngenkxaso ebalulekileyo kuyo yonke inkqubo yenguqu.Abasasazi abanamaqela eenkonzo ezomeleleyo banokukuxhasa ngenkqubo yokukhwela kwaye babonelele ngolondolozo kuwo wonke umjikelo wobomi obuzenzekelayo.
Umlimi oYilwayo nguMphathi weNtengiso kaZwelonke we-Airgas, i-Air Liquide Co., iQela eliPhambili le-Advanced Manufacturing, i-259 N. Radnor-Chester Road, i-Radnor, i-PA 19087, 855-625-5285, i-airgas.com.
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Ixesha lokuposa: Sep-11-2022