Izisombululo zeLaser zezixhobo zokusika kwi-tube kunye nesitokhwe esicaba

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Namhlanje, phantse yonke i-laser echanekileyo yokusika isinyithi kunye ne-non-metals yenziwa kusetyenziswa izixhobo ezixhotyiswe nge-fiber lasers okanye i-ultrashort pulse (USP) lasers, okanye ngamanye amaxesha zombini.Kweli nqaku, siza kuchaza iingenelo ezahlukeneyo ze-laser ezimbini kwaye sibone indlela abavelisi bobabini abasebenzisa ngayo ezi lasers.NPX Medical (Plymouth, MN) yinkontileka ekhethekileyo yezixhobo zokusebenza kunye nezixhobo ze-steflex ezenza izixhobo ezikhethekileyo ze-steflex kunye ne-implants, i-implants kunye nezixhobo ezikhethekileyo zokulungisa izixhobo, kunye ne-implants. i-bing, usebenzisa oomatshini ababandakanya i-fiber lasers.I-Motion Dynamics ivelisa ii-subassemblies, ezifana neendibano ze-"pull wire" ezisetyenziswa ngokuyinhloko kwi-neurology, usebenzisa umatshini oquka i-USP femtosecond laser kunye nenye yeenkqubo zamva nje ze-hybrid ezibandakanya i-femtosecond kunye ne-fiber lasers ukwenzela ukuguquguquka okukhulu kunye ne-Versatility.
Kwiminyaka emininzi, uninzi lwe-laser micromachining luye lwenziwa kusetyenziswa i-slid-state nanosecond lasers ebizwa ngokuba yi-DPSS lasers. Nangona kunjalo, oku kuye kwatshintsha ngokupheleleyo umbulelo kuphuhliso lweelaser ezimbini ezahlukeneyo ngokupheleleyo, kwaye ke ngoko ziyancedisana, iintlobo zelaser.Eziphuhliselwe unxibelelwano, iilaser zefiber ziye zakhula zaba yi-workhorse process lasers kumashishini amaninzi, ahlala ekufutshane kwi-waveleng-lidecture. ward power scalability.Oku kubangela iilases ezihlangeneyo, ezithembeke kakhulu, kwaye kulula ukudibanisa koomatshini abakhethekileyo, kwaye ngokubanzi zibonelela ngexabiso eliphantsi lobunini kuneentlobo zakudala ze-laser.Okubalulekileyo kwi-micromachining, i-beam ephumayo inokujoliswa kwindawo encinci, ecocekileyo yee-microns ezimbalwa kuphela ububanzi, ngoko ke zilungele ukugqitywa kwe-high-resolution kunye ne-flexible drilling kunye ne-flexible drilling, i-flexible drilling kunye nokulawulwa kwe-flexible. ukusuka kwi-shot eyodwa ukuya kwi-170 kHz. Ngoku kunye namandla anokunyuka, oku kuxhasa ukusika kunye nokugrumba ngokukhawuleza.
Nangona kunjalo, ukungonakali okunokubakho kwe-fiber lasers kwi-micromachining kukwenziwa kweempawu ezincinci kunye/okanye ezibhityileyo, iindawo ezibuthathaka.Ixesha elide (umzekelo, i-50 µs) ipulse durations likhokelela kwindawo encinci echaphazelekileyo ubushushu (HAZ) njengezinto eziphindiweyo kunye noburhabaxa obuncinci bomphetho, obunokufuna i-post-processing, i-US d i-pulses yemveliso-ukuphelisa ingxaki ye-HAZ.
Ngama-laser e-USP, ubuninzi bobushushu obongezelelweyo obunxulumene nokusika okanye inkqubo yokugaya ithathwa kwi-debris ejected ngaphambi kokuba ibe nexesha lokusabalalisa kwizinto ezijikelezileyo.I-laser ye-USP enemveliso ye-piccosecond sele isetyenziswe kwizicelo ze-micromachining ezibandakanya iiplastiki, i-semiconductors, i-ceramics, kunye neentsimbi ezithile (i-picoseconds = i-picoconds = i-picoseconds = i-picoseconds = i-10-12 ye-metal, i-metal i-devices, i-10-12 ye-metal, kodwa i-metal isayizi ye-10-12 yezixhobo eziphezulu ze-metal). mal conductivity kunye nobukhulu obuncinci buthetha ukuba i-lasecond lasers ayisoloko ibonelela ngeziphumo eziphuculweyo eziza kulungelelanisa iindleko ezongezelelweyo ze-USP lasers zangaphambili.Oku kutshintshile ngoku ngokufika kwe-industrial grade femtosecond lasers (femtosecond = 10-15 imizuzwana) .Umzekelo yi-Coherent Inc.'s I-Inc.'s i-Monaco ephumayo i-Monaco ephumayo i-fiber ye-laser okanye i-laser-france i-metal france i-fiber ye-laser. isetyenziswe kwizixhobo zonyango, kubandakanywa insimbi engenasici, iplatinum, igolide, i-magnesium, i-cobalt-chromium, i-titanium, kunye nokunye, kunye neentsimbi ezingezizo.Ngelixa udibaniso lwexesha elifutshane le-pulse kunye ne-low pulse energy lithintela umonakalo wokushisa (HAZ), izinga eliphezulu (MHz) lokuphindaphinda liqinisekisa indleko-esebenzayo-ixabiso eliphezulu lokusebenzisa izixhobo zonyango ezininzi.
Ngokuqinisekileyo, phantse akukho mntu kwishishini lethu ufuna i-laser enye kuphela.Kunokuba bafune umatshini osekelwe kwi-laser, kwaye ngoku kukho oomatshini abaninzi abakhethekileyo abalungiselelwe ukusika kunye nokugrumba izixhobo zonyango.Umzekelo yi-Coherent's StarCut Tube series, enokusetyenziswa nge-fiber lasers, i-laser ye-femtosecond, okanye njengenguqulo ye-hybride ebandakanya zombini iintlobo ze-laser.
Kuthetha ukuthini ubugcisa besixhobo sonyango?Uninzi lwezi zixhobo ziveliswa kwiibhetshi ezilinganiselweyo ezisekelwe kuyilo lwesiko.Ngoko ke, ukuguquguquka kunye nokulula kokusetyenziswa zizinto eziphambili zokuqwalaselwa.Ngelixa izixhobo ezininzi zenziwe ngeebhilidi, ezinye iinqununu kufuneka zichaneke zenziwe ngoomatshini kwiibhilithi ezicaba;umatshini ofanayo kufuneka uphathe zombini ukunyusa ixabiso layo.Ezi zidingo zidla ngokubonelelwa ngokubonelela nge-multi-axis CNC elawulwayo (xyz kunye ne-rotary) intshukumo kunye ne-HMI ehambelana nomsebenzisi weprogram elula kunye nokulawula.Kwimeko ye-StarCut Tube, imodyuli entsha yokulayishwa kwe-tube iza kunye nomagazini wokulayishwa kwecala (obizwa ngokuba yi-StarFeed) kwiityhubhu ukuya kwi-3 m ubude beemveliso ezisikiweyo kunye nemveliso ye-automa.
Ukuguquguquka kwenkqubo yaba matshini kuphuculwe ngakumbi ngenkxaso yokusika okumanzi kunye nokomileyo kunye nemibhobho yonikezelo elungelelanisiweyo ngokulula kwiinkqubo ezifuna uncedo lwe-gas.Isisombululo se-Spatial nayo ibaluleke kakhulu kwi-machining iindawo ezincinci kakhulu, nto leyo ethetha ukuba ukuzinza kwe-thermomechanical kuphelisa imiphumo ye-vibration edla ngokudibana nayo kwiivenkile zoomatshini.Uluhlu lwe-StarCut Tube luhlangabezana nale mfuno ngokwakha inani elikhulu le-granite yokusika.
I-NPX yezoNyango ngumenzi wenkontileka entsha ngokufanelekileyo ebonelela ngokuyila, ubunjineli kunye neenkonzo zokusika i-laser ezichanekileyo kubenzi bezixhobo zonyango.Eyasungulwa kwi-2019, inkampani iye yakha idumela kwishishini lemveliso yekhwalithi kunye nokuphendula, ukuxhasa uluhlu olubanzi lwezixhobo ezibandakanya i-stents, implants, i-valve stents kunye neetyhubhu zokuhambisa eziguquguqukayo ezifana neentlobo ezahlukeneyo zotyando, i-spinal interventions, i-neurogynecological interventions, i-spinological interventions, i-spinological interventions, i-spinological interventions, i-spinological interventions, i-spinological interventions, i-gastroenterology, i-gastroenterology, i-gastroenterology, i-gastroenterology, i-gastroenterology. I-laser cutter yayo ephambili yi-StarCut Tube 2+2 ene-StarFiber 320FC enegunya eliphakathi kwama-watts angama-200. UMike Brenzel, omnye wabasunguli beNPX, wachaza ukuba "abaseki bazisa iminyaka yoyilo lwesixhobo sonyango kunye namava okuvelisa - ngaphezulu kweminyaka engama-90 iyonke", kunye noomatshini bokusika obufanayo kunye noomatshini bokusika obufanayo kunye noomatshini bethu be-fiber esele siyazi ukuba i-Nitinot ye-fiber esele isazi i-StarC siyayazi. I-laser inokubonelela ngesantya kunye nomgangatho esiwudingayo. Kwizixhobo ezinjengeetyhubhu ezinodonga olungqingqwa kunye neevalvu zentliziyo, sifuna isantya, kwaye i-laser ye-USP inokucotha kakhulu kwiimfuno zethu. Ukongeza kwimiyalelo yokuvelisa umthamo omkhulu - sisebenza ngokukhethekileyo kwiibhetshi ezincinci zamacandelo - phakathi kwamaqhekeza ama-5 kunye ne-150 kuphela - injongo yethu kukugqiba ezi zibhetshi zincinci zijikayo ngeentsuku nje ezimbalwa, kubandakanywa noyilo, ukucwangciswa kwenkqubo kunye nokubekwa kwenkqubo, ukuthelekisa ukucwangciswa kwenkqubo kunye nokubekwa kwenkqubo. iinkampani ezinkulu. ”Ukongeza ekukhankanyeni isantya, uBrenzel ukhankanye ukuthembeka komatshini njengenzuzo enkulu, engadingi mnxeba wenkonzo enye kwiinyanga ezili-18 ezidlulileyo zokusebenza kufutshane nokuqhubekayo.
Umzobo 2. I-NPX inikezela ngeendlela ezahlukeneyo zokukhetha emva kokulungiswa.Izinto eziboniswe apha yi-T316 yensimbi engenasici kunye ne-5mm OD kunye ne-0.254mm yodonga lobukhulu.
Ukongeza kwiindawo ze-nitinol, inkampani iphinda isebenzise ngokubanzi i-cobalt-chromium alloys, i-tantalum alloys, i-titanium alloys kunye neentlobo ezininzi zeentsimbi ezingenasici zonyango. UJeff Hansen, uMphathi we-Laser Processing, uyachaza: "Ukuguquguquka komatshini yenye i-asethi ebalulekileyo, okusivumela ukuba sixhase ukusika uluhlu oluhluke kakhulu lwezinto eziphathekayo, kuquka ityhubhu kunye neflethi.Singajolisa umqadi ukuya kwindawo ye-20-micron, eluncedo ngakumbi kwiityhubhu eziThin ziluncedo kakhulu.Ezinye zezi ityhubhu ziyi-0.012 ″ ye-ID kuphela, kwaye umyinge ophezulu wamandla aphezulu ukuya kumandla omndilili welaser zamva nje zonyusa isantya sethu sokusika ngelixa sisabonelela ngomgangatho esiwufunayo.Sifuna ngokupheleleyo isantya seemveliso ezinkulu ezinobubanzi obungaphandle obufikelela kwi-intshi enye.
Ukongeza ekusikeni ngokuchanekileyo kunye nokuphendula ngokukhawuleza, i-NPX ikwabonelela ngoluhlu olupheleleyo lwetekhnoloji yasemva kokulungiswa, kunye neenkonzo zoyilo ezibanzi eziphakamisa amava ayo abanzi kushishino.Ezi buchule bubandakanya i-electropolishing, i-sandblasting, pickling, i-laser welding, ukusetwa kobushushu, ukubumba, ukudlula, uvavanyo lobushushu be-Af, kunye novavanyo lokudinwa, zonke ezi zingundoqo zolawulo lwe-postprocess. , “ngokuqhelekileyo kuxhomekeke ekubeni sithetha ngokudinwa kakhulu okanye kukudinwa kancinci.Umzekelo, indawo edinwe kakhulu efana nevalve yentliziyo inokugoba amaxesha ebhiliyoni kubomi bayo njengendawo yokwenziwa komsebenzi Njengenyathelo, kubalulekile ukusebenzisa i-sandblasting ukunyusa iradius yayo yonke imiphetho.Kodwa izinto ezidinwa kancinci njengeenkqubo zokuhanjiswa okanye iintambo zesikhokhelo zihlala zingadingi ukusetyenzwa kwasemva.Ngokumalunga nobuchule bokuyila, uBrenzel uyachaza, ngoku kukho abaninzi kwiikota ezintathu zabathengi nabo basebenzisa iinkonzo zabo zokuyila ukuze basebenzise uncedo lwe-NPX kunye nezakhono zokufumana imvume ye-FDA.Inkampani ilungile kakhulu ekuguquleni ingcamango "ye-napkin sketch" ibe yimveliso kwifom yayo yokugqibela ngexesha elifutshane.
I-Motion Dynamics (iFruitport, MI) ngumenzi wemithombo emincinci yesiko, iikhoyili zonyango kunye neendibano zocingo ezinenjongo yokusombulula iingxaki zabathengi, kungakhathaliseki ukuba zintsonkothe ​​kangakanani okanye zibonakala zingenakwenzeka kangakanani na, ngexeshana elifutshane elinokwenzeka.
Njengoko kukhankanyiwe ngaphambili, ukhetho lwefiber okanye i-USP ye-laser yinto yokukhetha ubunjineli kunye nohlobo lwezixhobo kunye neenkqubo ezixhaswayo.UChris Witham, uMongameli we-Motion Dynamics, wachaza: "Ngokusekelwe kwimodeli yezoshishino egxininise kakhulu kwiimveliso ze-neurovascular, sinokuzisa iziphumo ezihlukeneyo kuyilo, ukuphunyezwa kunye nenkonzo.Sisebenzisa kuphela ukusika i-laser ukuvelisa izinto esizisebenzisayo endlwini., ukwenza izinto eziphezulu, "ezinzima" eziye zaba yinto ekhethekileyo kunye nodumo lwethu;asinikezeli nge-laser yokusika njengenkonzo yekhontrakthi.Sifumanise ukuba uninzi lokusika kwelaser esikwenzayo kwenziwa ngcono ngeelaser ze-USP, kwaye iminyaka emininzi bendisebenzisa i-StarCut Tube ngenye yezi lasers.Ngenxa yemfuno emandla yeemveliso zethu, sineeshifti ezimbini zeyure ezisi-8 ngosuku, ngamanye amaxesha neshifti ezintathu, kwaye ngo-2019 kufuneka sifumane enye iStarCut Tube ukuxhasa oku Hlumo.Kodwa ngeli xesha, sigqibe kwelokuba sihambe nenye yeemodeli ezintsha ezixutyiweyo zefemtosecond USP lasers kunye nefiber lasers.Siphinde sayidibanisa kunye ne-StarFeed loader / unloader ukuze sikwazi ukuzenzekelayo ngokupheleleyo ukusika - umqhubi ubeke nje into engenanto Ityhubhu ilayishwe kwi-feeder kwaye inkqubo yokusebenza yesofthiwe yemveliso iqalisiwe.
Umzobo 3. Le ityhubhu yokuhambisa insimbi engenasici eguquguqukayo (eboniswe ecaleni kwerabha yepensile) inqunywe nge-laser ye-Monaco femtosecond.
U-Witham wongezelela ukuba ngelixa besebenzisa umatshini wokusika umcaba, ngaphezu kweepesenti ze-95 zexesha labo lichithwa ekudaleni okanye ekulungiseni iimveliso ze-cylindrical kwiindibano zabo ze-catheter eziqhubelekayo, ezizezi, i-hypotubes, iikhoyili kunye ne-spirals, kuquka ukusika iingcebiso zeprofayili kunye ne-Sika imingxuma. igolide, iplatinam kunye ne-nitinol.
Umzobo 4. I-Motion Dynamics iphinda isebenzise i-laser welding ngokubanzi.Ngaphezulu, i-coil ifakwe kwi-tube yokusika i-laser.
Ziziphi iinketho ze-laser? U-Witham uchaze ukuba umgangatho ogqwesileyo wecala kunye nee-kerfs ezincinci zibaluleke kakhulu kuninzi lwamacandelo azo, ngoko ke bakhetha i-USP lasers. Ukongeza, akukho nanye yezixhobo ezisetyenziswa yinkampani inokusikwa ngenye yezi lasers, kubandakanywa amacandelo amancinci egolide asetyenziswa njengeziphawuli ze-radiopaque kwezinye zeemveliso zayo. ukungabaza ukuba i-fiber optics inokubonelela ngesantya esiphezulu, "watsho. "Kodwa ngenxa yokugxila kwisicelo sethu, oku ngokuqhelekileyo kuthetha uhlobo oluthile lwe-post-processing, njengokucoca imichiza kunye ne-ultrasonic okanye i-electropolishing.Ngoko ke ukuba nomatshini we-hybride kusivumela ukuba sikhethe ukuba yeyiphi inkqubo iyonke - i-USP yodwa okanye i-fiber kunye ne-post-processing Handling - I-Optimum yecandelo ngalinye.Isivumela ukuba siphonononge ukuba nokwenzeka komatshini we-hybrid wecandelo elifanayo, ngakumbi apho iidayamitha ezinkulu kunye nobukhulu bodonga bubandakanyekayo: nokusika ngokukhawuleza ngeelaser zefiber, emva koko sebenzisa i-laser ye-femtosecond ukusika kakuhle.Ulindele ukuba i-laser ye-USP iya kuhlala ilukhetho lwabo lokuqala kuba uninzi lokusikwa kwelaser lubandakanya ukutyeba kodonga phakathi kwe-4 kunye ne-6 wena, nangona bedibana nobukhulu bodonga ukusuka kwi-1-20 wena.Imibhobho yentsimbi engenasici phakathi kwakho.
Ukuqukumbela, ukusika i-laser kunye nokugrumba ziinkqubo eziphambili ekwenziweni kwezixhobo zonyango ezahlukeneyo.Namhlanje, ngenxa yenkqubela phambili kwi-teknoloji ye-laser engundoqo kunye noomatshini abaphuculwe kakhulu abalungiselelwe iimfuno ezithile zoshishino, ezi nkqubo zilula ukusebenzisa kwaye zinikeze iziphumo ezingcono kunanini ngaphambili.


Ixesha lokuposa: Aug-04-2022