"Inkqubo ye-PIPEFAB ye-welding iyona nto iphambili yeLincoln Electric, ukuhambisa ukusebenza ngokufanelekileyo kwi-welding ethile yepayipi kunye nokulawula okucacileyo, ngokuthe ngqo kunye nokulula, kunye noyilo lwe-turnkey olunciphisa ixesha lokumisa i-welder," kusho uBrian Senasi, uThengiso lweNgingqi e-Alberta, uLincoln Electric uthe. Umphathi weNkampani. Lincoln Electric
Utshintsho oluthe ngcembe luqhelekile kwimveliso, ngakumbi kwi-welding yepayipi. Umzekelo, ukuba uneeparameters zenkqubo yokudibanisa umbhobho, ukutshintsha ezo parameters ukwazisa inkqubo entsha yokuwelda kunokuba yingxaki ngakumbi kunokuba kufanelekile. Kungenxa yoko le nto indlela yokuwelda izanyiwe kwaye yavavanywa kwamanye amashishini inobomi obude benkonzo kunabanye. Ukuba ayaphukanga, musa ukuyilungisa.
Kodwa njengoko kuvela iiprojekthi ezintsha, abavelisi bezixhobo ze-welding baphuhlisa itekhnoloji entsha ukunceda iindibano zocweyo ziphucule imveliso ye-welding kunye nokuchaneka.
I-welding efanelekileyo ye-gap ye-root iyona nto iphambili kwi-welding ye-pipe yokuphumelela inkqubo, nokuba ivenkile okanye kwintsimi.
"Inkqubo yethu ye-TPS / i yinkqubo ye-MIG / MAG ilungele i-root welds," watsho uMark Zablocki, i-Welding Technician, uFronius Canada. I-TPS/i yinkqubo kaFronius eyongezelekayo yeMIG/MAG. Inoyilo lwemodyuli ukuze ilinganiswe ukuze isetyenziswe ngesandla okanye ngokuzenzekelayo njengoko kufuneka.
"Kwi-TPS / i, savelisa inkqubo ebizwa ngokuba yi-LSC, emele i-Low Spatter Control," kusho u-Zablocki. I-LSC yi-arc yesekethe emfutshane ephathwayo ephuculweyo enozinzo oluphezulu lwe-arc. Inkqubo isekelwe kwiisekethe ezimfutshane ezenzeka kumanqanaba aphantsi akhoyo, okubangela ukuvutha kwakhona okuthambileyo kunye nenkqubo ye-welding ezinzileyo. Oku kunokwenzeka ngenxa yokuba i-TPS / i inokuchonga ngokukhawuleza kwaye iphendule kwizigaba zenkqubo ezenzeka ngexesha elifutshane. "Sine-arc emfutshane enoxinzelelo olwaneleyo lokuqinisa ingcambu. I-LSC yenza i-arc ethambileyo ekulula ukuyilawula."
Inguqulo yesibini ye-LSC, i-LSC Advanced, inceda ukuphucula ukuzinza kwenkqubo xa usebenza kude nemithombo yamandla. Iintambo ezinde zikhokelela ekunyukeni kwe-inductance, nto leyo ekhokelela kwi-spatter eninzi kunye nokunciphisa ukuzinza kwenkqubo. I-LSC Advanced isombulula le ngxaki.
"Xa uqala ukufumana uxhumano olude phakathi kwezikhonkwane kunye nokunikezelwa kwamandla - malunga neenyawo ze-50. Uluhlu xa uqala ukusebenzisa i-LSC Advanced, "kusho uLeon Hudson, uMphathi weNkxaso yoMmandla weNkxaso ye-Welding ePheleleyo eFronius Canada. Njengabashiseli abaninzi banamhlanje, uFronius ikuvumela ukuba urekhode yonke i-weld.
"Unokulinganisa iiparamitha ze-welding kwaye uzilungise kumatshini," utshilo u-Hudson. "Lo matshini uyasebenza kwaye ngumphathi we weld kuphela onokufikelela kwezi parameters nge-keycard. Ezi parameters ziyakwazi ukulandelela iikilojoules nge-intshi nganye oyenzayo nge-weld nganye ukuqinisekisa ukuba uhlangabezana neenkcukacha ezichanekileyo."
Ngelixa i-TPS/i isebenza kakhulu kwii-welds zengcambu ezilawulwa ngokuqinileyo, inkampani iphuhlise inkqubo yePulsed Multiple Control (PMC) ukugqiba i-welds yokugcwalisa ngokukhawuleza. Le nkqubo ye-arc welding ye-pulsed isebenzisa i-high-speed data processing ukugcina kunye nezantya eziphezulu ze-welding ngelixa ugcina i-arc ezinzileyo.
"I-welder ihlawulela ngokuyinxenye utshintsho ekufikeleleni komsebenzisi ukuze kuqinisekiswe ukungena okungaguqukiyo," kusho u-Hudson.
I-AMI M317 Orbital Welding Controller yenzelwe izicelo kwi-semiconductor, i-pharmaceutical, inyukliya kunye neminye imisebenzi yokuvelisa imibhobho ephezulu, equkethe ulawulo oluphezulu kunye ne-touch screen interface ukwenza lula i-welding automated. Isa
Kwi-welding ngokuzenzekelayo kwi-workshop, xa umbhobho ujikeleza, umjelo oshushu uqhutyelwa kwindawo ye-1G, kwaye i-PMC stabilizer inokulungelelaniswa ngokuzenzekelayo ngokweendawo eziphezulu okanye eziphantsi kwendawo yombhobho.
"I-TPS / i-welder ibeka iliso kwiimpawu ze-arc kwaye iguqule ngexesha langempela," kusho uZablocki. "Njengoko umphezulu we-weld ujikeleza kumbhobho, i-voltage kunye nesantya socingo zihlengahlengiswa ngexesha lokwenyani ukubonelela ngokuqhubekayo."
Ukuzinza kunye nokunyuka kwesantya kusentliziyweni yophuculo oluninzi lwezobuchwepheshe olunceda i-welders yombhobho kumsebenzi wabo wemihla ngemihla. Nangona zonke ezi ngasentla zisebenza kwi-MIG / MAG ye-welding, ukusebenza okufanayo kufunyenwe kwezinye iinkqubo ezifana ne-TIG.
Umzekelo, i-ArcTig kaFronius yeenkqubo zoomatshini ikhawulezisa ukusetyenzwa kwemibhobho yentsimbi engenasici.
"Insimbi engenasici ingaba yinto ekhohlisayo kuba ichitha ukushisa kakubi kwaye i-warps ngokulula," kusho uZablocki. Ngokuqhelekileyo xa udibanisa insimbi engenasici, elona themba lihle lokungena okukodwa yi-3mm. Kodwa nge-ArcTig, i-tungsten ipholiswa ngamanzi, okukhokelela kwi-arc egxininiswe ngakumbi kunye nobuninzi be-arc enkulu kwincam ye-tungsten.
U-Hudson noZablocki bakhawuleza ukubonisa ukuba zonke izicelo zesicelo abazenzayo kule ndawo ziqala ngeprogram yomthengi kwaye yintoni iteknoloji ehlangabezana nezo mfuno. Kwiimeko ezininzi, itekhnoloji entsha ibonelela ngamathuba uzinzo olukhulu, ukusebenza kakuhle, kunye nokutyebisa idatha ukuqinisekisa ukuba umsebenzi wenziwa ngokufanelekileyo.
Ngenkqubo ye-PIPEFAB ye-welding, iLincoln Electric yazama ukwenza izixhobo ezenza lula ukuwelda kwemibhobho kunye nokwenziwa kweenqanawa.
"Sineendlela ezininzi ezahlukeneyo zokudibanisa imibhobho esetyenziswa koomatshini abaninzi; kwinkqubo ye-PIPEFAB ye-welding, sithathe indlela egxininisekileyo yokuhlanganisa zonke iindlela ezahlukeneyo ezinokuba luncedo kwi-welding yepayipi kwaye idibanise kwiphakheji enye, "utshilo uDavid Jordan, umlawuli we-Global Industrial Division yeLincoln Electric, i-Plumbing and Process Industries.
I-Jordan ikhomba inkqubo ye-Surface Tension Transfer (STT) yenkampani njengenye yeeteknoloji ezibandakanyiweyo kwinkqubo ye-PIPEFAB yokuwelda.
"Inkqubo ye-STT ilungele ukudlula kweengcambu zombhobho," watsho. "Yayiphuhliswa kwiminyaka engama-30 eyadlulayo ukwenzela ukuwelda izinto ezibhityileyo kuba ibonelela nge-arc elawulwa kakhulu kunye negalelo lobushushu obuphantsi kunye ne-spatter ephantsi. Kwiminyaka yamva sayifumanisa ifanelekile kakhulu kwi-root bead welding kwi-welding yepayipi." Yongeza: "Kwinkqubo ye-PIPEFAB ye-welding, sisebenzisa itekhnoloji ye-STT yendabuko kwaye siphucula ngakumbi i-arc ukwenza ngcono ukusebenza kunye nesantya."
Iinkqubo ze-PIPEFAB welding nazo zixhotyiswe ngetekhnoloji ye-Smart Pulse, ebeka iliso kwiisetingi zoomatshini kwaye ilungelelanise ngokuzenzekelayo amandla okubetha ukubonelela nge-arc efanelekileyo yomsebenzi wakho.
“Ukuba ndinesantya esisezantsi sokutya, iyazi ukuba ndisebenzisa inkqubo yamandla aphantsi, ngoko ke indinika i-arc epholileyo, egxile kwizantya ezisezantsi,” utshilo uJordan. "Xa ndisonyusa izinga lokutya, ngokuzenzekelayo libiza i-waveform eyahlukileyo kum. Umsebenzisi akafuni ukwazi malunga noko, kwenzeka nje ngaphakathi. Ezi zicwangciso zivumela umqhubi ukuba agxininise kwi-welding kwaye angakhathazeki ngokusebenza. Izicwangciso zobugcisa."
Inkqubo yenzelwe ukudala umatshini oza kuvumela i-welders ukuba yenze yonke into ukusuka kwi-root roll ukuya ekuzaliseni kunye ne-capping kumatshini omnye.
Ukutshintsha ukusuka kwitekhnoloji ukuya kwenye kulula kakhulu, utshilo uJordan. "Sine-feeder ezimbini kwinkqubo ye-PIPEFAB ye-welding, ngoko ke unokuqalisa inkqubo ye-STT kwelinye icala le-feeder kunye netotshi echanekileyo kunye nezinto ezisetyenziswayo kwi-gap root pass - ufuna i-conical tip ukwenza le weld yengcambu, kunye nekhaphukhaphu.
"Ukuba uya kufaka i-0.35" (0.9mm) ingcambu yocingo oluqinileyo lwe-STT kunye ne-0.45 "i-filler kunye ne-cap. (1.2mm) i-metal-cored wire okanye i-flux-cored wire, kufuneka ufake kuphela izinto ezidliwayo ezimbini kwi-double macala omabini e-feeder, "utshilo uBrian Senacy, umphathi wentengiso yendawo yeLincoln Electric e-Alberta. "Umqhubi ufaka ingcambu aze athathe omnye umpu ngaphandle kokuchukumisa umatshini. Xa ekhupha isibhamu kulo mpu, inkqubo iyazitshintshela kwenye inkqubo ye-welding kunye nokusetha."
Nangona kubalulekile ukuba kubekho iteknoloji entsha ekhoyo kumatshini, kubalulekile kuLincoln kunye nabathengi bayo ukuba inkqubo ye-PIPEFAB ye-welding inokusingatha iinkqubo zokudibanisa umbhobho wendabuko njenge-TIG, i-electrode kunye ne-flux cored wire.
"Abathengi ngokuqinisekileyo bafuna ukusebenzisa iteknoloji ye-STT ephezulu yocingo oluqinileyo okanye iingcambu zentsimbi kunye ne-Smart Pulse. Nangona inkqubo entsha iyona nto ibaluleke kakhulu, abathengi baseneenkqubo ezidlulileyo okanye ezidlulileyo abazisebenzisayo ngezikhathi ezithile," kusho uSenasi. "Kusafuneka bakwazi ukuqhuba iinkqubo zebha okanye ze-TIG. Ayizizo kuphela iinkqubo zokuwelda ze-PIPEFAB ezibonelela ngazo zonke ezi nkqubo, kodwa uyilo lwe-Ready-to-Run luneziqhagamshelo ezikhethekileyo ukuze iitotshi zakho ze-TIG, iitotshi kunye neetotshi zihlala ziqhagamshelwe kwaye zilungele ukuhamba. hamba."
Enye itekhnoloji esandula ukukhutshwa ekhoyo njengophuculo lwenkqubo yokuwelda ye-PIPEFAB yinkqubo yenkampani eneengcingo ezimbini zeMIG HyperFill, eyonyusa kakhulu amaxabiso okubekwa.
"Kunyaka odlulileyo kunye nesiqingatha, sifumene ukuba iteknoloji ye-HyperFill iyasebenza kakhulu ekusongeni imibhobho," kusho uJordan. "Ukuba ungeze i-cooler yamanzi kwaye usebenzise umpu opholileyo wamanzi, ngoku unokuqhuba le nkqubo yokuzaliswa kwemigca emibini kunye ne-capping. Siye sakwazi ukufikelela kwii-deposition rates ze-15 ukuya kwi-16 iipounds ngeyure, ngokusebenzisa inkqubo yethu engcono kakhulu yomgca omnye, sinokufumana i-7 kwiipounds ze-8 ngeyure. Ngoko unako ukuphinda kabini izinga lokumisa kwindawo ye-1G. "
"Uluhlu lwethu lwe-Power Wave loomatshini luyathandwa kwaye lunamandla, kodwa amaza aqulethwe kula matshini awafuneki kwivenkile yombhobho," utshilo uSenasi. "Izinto ezifana ne-aluminium kunye ne-silicon bronze waveforms ziye zasuswa ukuze zigxininise kwiifom ze-wave eziluncedo ngokwenene kwisixhobo sokudibanisa umbhobho. Inkqubo ye-PIPEFAB ye-welding inezinketho zentsimbi kunye ne-3XX yensimbi engenasici, i-wire eqinile, i-core core, i-flux cored wire, i-SMAW, i-GTAW kunye nokunye - zonke iipatheni ofuna ukuzifaka umbhobho."
Izigqibo zesemantic nazo azifuneki. Itekhnoloji yeCable View yenkampani ihlala ibeka iliso kwi-cable inductance kwaye ihlengahlengisa i-waveform ukuze kugcinwe ukusebenza kwe-arc okuzinzileyo kwiintambo ezinde okanye ezijijelweyo ukuya kuthi ga kwi-65 yeenyawo. Oku kuvumela inkqubo ukuba yenze ngokukhawuleza utshintsho olufanelekileyo lokulungelelanisa ukuqinisekisa ukusebenza okuzinzile kwe-arc.
"I-Check Point Cloud Production Monitoring inokulungiswa ukuba ithumele ngokuzenzekelayo umyalezo kubaphathi xa ukusebenza komatshini kuwela ngaphantsi komda othile. Ukujongwa kwemveliso ye-Check Point ivala inkqubo yokuphucula i-loop emva kokuba utshintsho lwenziwe, unokubeka iliso kwaye uqinisekise ukuphuculwa, "kusho uSenasi. "Ukuqokelelwa kwedatha kuya kuthandwa ngakumbi kwaye abathengi bathetha ngokuqinisekileyo ngamathuba adalwa koku ukuze balawule ngcono ishishini labo."
Iinkampani zenza konke okusemandleni ukuhlaziya iinkqubo zokuwelda ezizisebenzelayo esele zintsonkothile, zisebenzisa ukukwazi ukuqokelela idatha ngexesha lomsebenzi ukutyebisa inkqubo yengxelo. Umzekelo ngumlawuli we-welding we-M317 we-orbital ovela kwi-ESAB Arc Machines Inc. (AMI).
Yenzelwe ukusetyenziswa kwi-semiconductor, i-pharmaceutical, inyukliya kunye nezinye izicelo zemibhobho ephezulu, inolawulo oluphezulu kunye ne-interface ye-touch-screen ukwenza lula i-welding automated.
"Abalawuli be-TIG be-orbital bangaphambili bayilwe ziinjineli zeenjineli," utshilo uWolfram Donat, umyili wesoftware okhokelayo kwi-AMI. "Nge-M317, abashiseli basibonisa into abayifunayo. Sifuna ukuthoba umqobo wokungena kwi-pipe welding. Kungathatha iveki ukuba umntu afunde ukusebenzisa i-orbital welder. Kungabathatha iinyanga ukuba bayiqhelanise ngokupheleleyo, kwaye ukuyifumana Kuthatha iminyaka emibini kwi-ROI kwinkqubo. Sifuna ukunciphisa ijika lokufunda."
Umlawuli ufumana idatha kwii-sensors ezahlukeneyo, evumela abaqhubi ukuba balawule ii-welds zabo ngeendlela ezahlukeneyo. Iimpawu zesikrini sokuchukumisa ziquka i-generator yesicwangciso sokubhobhoza ngokuzenzekelayo. Umhleli weshedyuli uvumela umqhubi ukuba alungelelanise, aqwalasele, adibanise, acime, kwaye ahambe kumanqanaba angoku. Kwimo ye-welding, i-injini yokuhlalutya idatha inikezela ngedatha yexesha langempela kwaye ikhamera ibonelela ngembono yexesha langempela le-weld.
Idityaniswe ne-ESAB's WeldCloud kunye nezinye izixhobo zokuhlalutya i-orbital, abasebenzisi banokuqokelela, bagcine kwaye balawule iifayile zedatha kwindawo okanye efini.
“Besifuna ukwenza inkqubo engazange iphelelwe lixesha sisizukulwana, kodwa enokwanelisa iimfuno zeshishini kwixesha elizayo,” utshilo uDonat. "Ukuba ivenkile ayikulungelanga uhlalutyo lwamafu, basenokufumana idatha kumatshini kuba ikwindawo. Xa i-analytics ibalulekile, olo lwazi luyafumaneka kubo."
"I-M317 idibanisa umfanekiso wevidiyo kunye nedatha ye-welding, i-timestamps kuyo, kwaye irekhoda i-welding," kusho uDonath. "Ukuba wenza i-weld eyandisiweyo kwaye ufumana i-bump, akufuneki ulahle i-weld kuba unokubuyela umva kwaye ubone yonke imizekelo yengxaki egxininiswe yinkqubo."
I-M317 ineemodyuli zokubhala idatha kumazinga ahlukeneyo. Ukusetyenziswa okunje nge-oyile, irhasi, namandla enyukliya, ukuphindaphindwa kokuloga kwedatha kunokuxhomekeka kumgangatho wamacandelo athile. Ukuze afanelekele i-weld, umntu wesithathu unokufuna idatha echanekileyo ukubonisa ukuba akukho ntlukwano kumbane wangoku, umbane, okanye naphi na ngexesha lenkqubo ye-welding.
Zonke ezi nkampani zibonisa ukuba i-welders inedatha eninzi kunye neendlela ezininzi zokuphendula ukwenza i-welds yepayipi engcono. Ngobu buchwepheshe, ikamva libukeka liqaqambile.
URobert Colman ube ngumbhali kunye nomhleli iminyaka engama-20 egubungela iimfuno zamashishini ahlukeneyo. Uye wazinikela kwishishini lesinyithi kule minyaka isixhenxe idlulileyo, esebenza njengomhleli weMetalworking Production & Purchasing (MP&P) kwaye, ukusukela ngoJanuwari 2016, umhleli weCanadian Fabricating & Welding. Uye wazinikela kwishishini lesinyithi kule minyaka isixhenxe idlulileyo, esebenza njengomhleli weMetalworking Production & Purchasing (MP&P) kwaye, ukusukela ngoJanuwari 2016, umhleli weCanadian Fabricating & Welding. Последние семь лет он посвятил себя металлообрабатывающей промышленности, работая редактором журнала iMetalworking & Purchasing (MP&P), kunye neentsuku ezingama-201 Ukwenziwa kweCanadian & Welding. Kwiminyaka esixhenxe edlulileyo, uzinikezele kwishishini lesinyithi, esebenza njengoMhleli weMetalworking Production & Purchasing (MP&P) kwaye ukususela ngoJanuwari 2016 njengoMhleli weCanada Fabricating & Welding.在过去的七年里，他一直致力于金属加工行业，担任 iMetalworking Production & Purchasing (MP&P) 的编辑，并自2016 年1的编辑.在过去的七年里，他一直致力于金属加工行业，担任 iMetalworking Production & Purchasing (MP&P) Последние семь лет он работал в металлообрабатывающей промышленности в качестве редактора журнала iMetalworking & Purchasing (MP&P), а с янвер как редактора Canadian Fabricating & Welding. Kule minyaka isixhenxe idlulileyo, usebenze kwishishini lesinyithi njengomhleli weMetalworking Production & Purchasing (MP&P) kwaye ukusukela ngoJanuwari 2016 njengomhleli weCanadian Fabricating & Welding.Uphumelele kwiYunivesithi yaseMcGill ene-bachelor's kunye nesidanga se-master's kwi-UBC.
Hlala unolwazi ngeendaba zamva nje, iminyhadala kunye nobuchwepheshe kuzo zonke iintsimbi ezivela kwiincwadana zethu zenyanga ezimbini ezibhalelwe ngokukodwa abavelisi baseKhanada!
Ngoku ngokufikelela ngokupheleleyo kwi-Canadian Metalworking digital edition, ukufikelela lula kwizixhobo ezixabisekileyo zeshishini.
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Ixesha lokuphumla kwezixhobo lichaphazela imveliso yalo lonke ishishini. Iiplagi ze-MELTRIC kunye neesokethi ezenzelwe i-breakers zesekethe zinokususa ixesha elide elihambelana nokuvalwa kwemoto / ukutshintshwa. Ubulula beplagi kunye nomdlalo we-Switch-Rated connectors inokunciphisa ixesha lokunciphisa imoto ukuya kuthi ga kwi-50%.