"Inkqubo ye-PIPEFAB ye-welding iyona nto iphambili yeLincoln Electric, ukuhambisa ukusebenza ngokufanelekileyo kwi-welding ethile yepayipi kunye nokulawula okucacileyo, ngokuthe ngqo kunye nokulula, kunye noyilo lwe-turnkey olunciphisa ixesha lokumisela i-welder," kusho uBrian Senasi, uThengiso lweNgingqi e-Alberta, uLincoln Electric uthe.Umphathi weNkampani.Lincoln Electric
Utshintsho oluthe ngcembe luqhelekile kwimveliso, ngakumbi kwi-welding yepayipi.Umzekelo, ukuba uneeparameters zenkqubo yokudibanisa umbhobho, ukutshintsha ezo parameters ukwazisa inkqubo entsha yokuwelda kunokuba yingxaki ngakumbi kunokuba kufanelekile.Kungenxa yoko le nto indlela yokuwelda izanyiwe kwaye yavavanywa kwamanye amashishini inobomi obude benkonzo kunabanye.Ukuba ayaphukanga, musa ukuyilungisa.
Kodwa njengoko kuvela iiprojekthi ezintsha, abavelisi bezixhobo ze-welding baphuhlisa itekhnoloji entsha ukunceda iindibano zocweyo ziphucule imveliso ye-welding kunye nokuchaneka.
I-welding efanelekileyo ye-gap ye-root iyona nto iphambili kwi-welding ye-pipe yokuphumelela inkqubo, nokuba ivenkile okanye kwintsimi.
"Inkqubo yethu ye-TPS / i yinkqubo ye-MIG / MAG ilungele i-root welds," watsho uMark Zablocki, i-Welding Technician, uFronius Canada.I-TPS/i yinkqubo kaFronius eyongezelekayo yeMIG/MAG.Inoyilo lwemodyuli ukuze ilinganiswe ukuze isetyenziswe ngesandla okanye ngokuzenzekelayo njengoko kufuneka.
"Kwi-TPS / i, savelisa inkqubo ebizwa ngokuba yi-LSC, emele i-Low Spatter Control," kusho u-Zablocki.I-LSC yi-arc yesekethe emfutshane ephathwayo ephuculweyo enozinzo oluphezulu lwe-arc.Inkqubo isekelwe kwiisekethe ezimfutshane ezenzeka kumanqanaba aphantsi akhoyo, okubangela ukuvutha kwakhona okuthambileyo kunye nenkqubo ye-welding ezinzileyo.Oku kunokwenzeka ngenxa yokuba i-TPS / i inokuchonga ngokukhawuleza kwaye iphendule kwizigaba zenkqubo ezenzeka ngexesha elifutshane.“Sine-arc emfutshane enoxinzelelo olwaneleyo lokuqinisa ingcambu.I-LSC yenze i-arc ethambileyo ekulula ukuyilawula. "
Inguqulo yesibini ye-LSC, i-LSC Advanced, inceda ukuphucula ukuzinza kwenkqubo xa usebenza kude nemithombo yamandla.Iintambo ezinde zikhokelela ekunyukeni kwe-inductance, nto leyo ekhokelela kwi-spatter eninzi kunye nokunciphisa ukuzinza kwenkqubo.I-LSC Advanced isombulula le ngxaki.
"Xa uqala ukufumana uxhumano olude phakathi kwezikhonkwane kunye nokunikezelwa kwamandla - malunga neenyawo ze-50.Uluhlu kuxa uqala ukusebenzisa i-LSC Advanced, "utshilo uLeon Hudson, uMphathi weNkxaso yoBugcisa kwiNdawo ye-Welding egqibeleleyo eFronius Canada.Njengabashiseli abaninzi banamhlanje, uFronius ikuvumela ukuba urekhode yonke i-weld.
"Unokulinganisa iiparamitha ze-welding kwaye uzilungise kumatshini," utshilo u-Hudson.“Lo matshini uyasebenza kwaye ngumphathi we-weld kuphela onokufikelela kwezi parameters ngekhadi lesitshixo.Ezi parameters zinokulandelela iikilojoules nge-intshi nganye oyenzayo ngeweld nganye ukuqinisekisa ukuba uyahlangabezana neenkcukacha ezichanekileyo.
Ngelixa i-TPS/i isebenza kakhulu kwii-welds zengcambu ezilawulwa ngokuqinileyo, inkampani iphuhlise inkqubo yePulsed Multiple Control (PMC) ukugqiba i-welds yokugcwalisa ngokukhawuleza.Le nkqubo ye-arc welding ye-pulsed isebenzisa i-high-speed data processing ukugcina kunye nezantya eziphezulu ze-welding ngelixa ugcina i-arc ezinzileyo.
"I-welder ihlawulela ngokuyinxenye utshintsho ekufikeleleni komsebenzisi ukuze kuqinisekiswe ukungena okungaguqukiyo," kusho u-Hudson.
I-AMI M317 Orbital Welding Controller yenzelwe izicelo kwi-semiconductor, i-pharmaceutical, inyukliya kunye neminye imisebenzi yokuvelisa imibhobho ephezulu, equkethe ulawulo oluphezulu kunye ne-touch screen interface ukwenza lula i-welding automated.Isa
Kwi-welding ngokuzenzekelayo kwi-workshop, xa umbhobho ujikeleza, umjelo oshushu uqhutyelwa kwindawo ye-1G, kwaye i-PMC stabilizer inokulungelelaniswa ngokuzenzekelayo ngokweendawo eziphezulu okanye eziphantsi kwendawo yombhobho.
"I-TPS / i-welder ibeka iliso kwiimpawu ze-arc kwaye iguqule ngexesha langempela," kusho uZablocki."Njengoko umphezulu we-weld ujikeleza kumbhobho, i-voltage kunye nesantya socingo zihlengahlengiswa ngexesha lokwenyani ukubonelela ngokuqhubekayo."
Ukuzinza kunye nokunyuka kwesantya kusentliziyweni yophuculo oluninzi lwezobuchwepheshe olunceda i-welders yombhobho kumsebenzi wabo wemihla ngemihla.Nangona zonke ezi ngasentla zisebenza kwi-MIG / MAG ye-welding, ukusebenza okufanayo kufunyenwe kwezinye iinkqubo ezifana ne-TIG.
Umzekelo, i-ArcTig kaFronius yeenkqubo zoomatshini ikhawulezisa ukusetyenzwa kwemibhobho yentsimbi engenasici.
"Insimbi engenasici ingaba yinto ekhohlisayo kuba ichitha ukushisa kakubi kwaye i-warps ngokulula," kusho uZablocki.Ngokuqhelekileyo xa udiza intsimbi engatyiwa, elona themba lokungena nje libe yi-3mm.Kodwa nge-ArcTig, i-tungsten ipholiswa ngamanzi, ikhokelela kwi-arc egxile ngakumbi kunye noxinzelelo olukhulu lwe-arc kwincam ye-tungsten.Ubuninzi be-arc buphezulu kakhulu.Yomelele, inokuwed ukuya kwi-10mm ngokubilisa okupheleleyo ngaphandle kokulungiselela.
U-Hudson noZablocki bakhawuleza ukubonisa ukuba zonke izicelo zesicelo abazenzayo kule ndawo ziqala ngeprogram yomthengi kwaye yintoni iteknoloji ehlangabezana nezo mfuno.Kwiimeko ezininzi, itekhnoloji entsha ibonelela ngamathuba uzinzo olukhulu, ukusebenza kakuhle, kunye nokutyebisa idatha ukuqinisekisa ukuba umsebenzi wenziwa ngokufanelekileyo.
Ngenkqubo ye-PIPEFAB ye-welding, iLincoln Electric yazama ukwenza izixhobo ezenza lula ukuwelda kwemibhobho kunye nokwenziwa kweenqanawa.
“Sineendlela ezininzi ezahlukeneyo zokudityaniswa kwemibhobho esetyenziswa koomatshini abaliqela;kwinkqubo ye-PIPEFAB ye-welding, siye sathatha indlela egxininisekileyo yokuhlanganisa zonke iindlela ezahlukeneyo ezinokuba luncedo kwi-welding yepayipi kwaye idibanise kwiphakheji enye, "utshilo uDavid Jordan, umlawuli we-Global Industrial Division yeLincoln Electric, i-Plumbing and Process Industries.
I-Jordan ikhomba inkqubo ye-Surface Tension Transfer (STT) yenkampani njengenye yeeteknoloji ezibandakanyiweyo kwinkqubo ye-PIPEFAB yokuwelda.
"Inkqubo ye-STT ilungele ukudlula kweengcambu zombhobho," watsho.“Yaphuhliswa kwiminyaka engama-30 eyadlulayo ukuze ikwazi ukuwelda izinto ezibhityileyo kuba ibonelela nge-arc elawulwa kakhulu ngegalelo lobushushu obuphantsi kunye nesitshizi esiphantsi.Kwiminyaka yamva safumanisa ukuba ifanelekile kakhulu kwi-root bead welding kwi-welding welding.”Yongeza: "Kwinkqubo ye-PIPEFAB ye-welding, sisebenzisa itekhnoloji ye-STT yendabuko kwaye siphucula ngakumbi i-arc ukwenza ngcono ukusebenza kunye nesantya."
Iinkqubo ze-PIPEFAB welding nazo zixhotyiswe ngetekhnoloji ye-Smart Pulse, ebeka iliso kwiisetingi zoomatshini kwaye ilungelelanise ngokuzenzekelayo amandla okubetha ukubonelela nge-arc efanelekileyo yomsebenzi wakho.
“Ukuba ndinesantya esisezantsi sokutya, iyazi ukuba ndisebenzisa inkqubo yamandla aphantsi, ngoko ke indinika i-arc epholileyo, egxile kwizantya ezisezantsi,” utshilo uJordan.“Xa ndisonyusa izinga lesondlo, ngokuzenzekelayo lindibiza ngenye indlela.Umsebenzisi akufuneki ukuba azi malunga nayo, iyenzeka nje ngaphakathi.Ezi zicwangciso zivumela umqhubi ukuba agxininise kwi-welding kwaye angakhathazeki ngokusebenza.Iisetingi zobugcisa.
Inkqubo yenzelwe ukudala umatshini oza kuvumela i-welders ukuba yenze yonke into ukusuka kwi-root roll ukuya ekuzaliseni kunye ne-capping kumatshini omnye.
Ukutshintsha ukusuka kwitekhnoloji ukuya kwenye kulula kakhulu, utshilo uJordan."Sine-feeder ephindwe kabini kwinkqubo ye-PIPEFAB ye-welding, ngoko unokuqalisa inkqubo ye-STT kwelinye icala le-feeder kunye netotshi echanekileyo kunye nezinto ezisetyenziswayo kwi-gap root pass - udinga i-tip conical ukwenza le weld yengcambu, kunye nekhaphukhaphu enye.umpu wobuchule, kwaye kwelinye icala, uya kulungela ukugcwalisa kunye nokuvala imijelo, nokuba i-flux-cored, i-hard-core okanye i-metal-cored."
"Ukuba uya kufaka i-0.35" (0.9mm) ingcambu ye-STT yocingo oluqinileyo kunye ne-0.45" yokuzalisa kunye ne-cap.(1.2mm) ucingo olune-metal-core okanye i-flux-cored wire, kufuneka ufake kuphela izinto ezisetyenziswayo ezimbini ngokuphindwe kabini kumacala omabini e-feeder, "utshilo uBrian Senacy, umphathi wentengiso yendawo yeLincoln Electric e-Alberta.“Umsebenzi ufaka ingcambu aze achole omnye umpu ngaphandle kokuchukumisa umatshini.Xa ekhupha isibhamu kulo mpu, inkqubo iyazitshintshela kwenye inkqubo yokuwelda kunye nokusetha. "
Nangona kubalulekile ukuba neteknoloji entsha ekhoyo kumatshini, kubalulekile kuLincoln kunye nabathengi bayo ukuba inkqubo ye-PIPEFAB ye-welding inokusingatha iinkqubo zokudibanisa umbhobho wendabuko njenge-TIG, i-electrode kunye ne-flux cored wire.
“Ngokuqinisekileyo abathengi bafuna ukuthatha ithuba lobuchwephesha be-STT bocingo oluqinileyo okanye iingcambu zentsimbi kunye ne-Smart Pulse.Ngelixa inkqubo entsha iyeyona ibalulekileyo, abathengi baseneenkqubo eziphelelwe lixesha okanye eziphelelwe lixesha abazisebenzisayo amaxesha ngamaxesha,” utshilo uSenasi.“Kusafuneka bakwazi ukuqhuba iinkqubo zebar okanye ze-TIG.Akunjalo kuphela i-PIPEFAB ye-welding systems inikezela zonke ezi nkqubo, kodwa i-Ready-to-Run idizayini ineziqhagamshelo ezikhethekileyo ukuze izibane zakho ze-TIG, iitotshi kunye neetotshi zihlala zixhunyiwe kwaye zilungele ukuhamba.hamba.”
Enye itekhnoloji esandula ukukhutshwa ekhoyo njengophuculo lwenkqubo yokuwelda ye-PIPEFAB yinkqubo yenkampani eneengcingo ezimbini zeMIG HyperFill, eyonyusa kakhulu amaxabiso okubekwa.
"Kunyaka odlulileyo kunye nesiqingatha, sifumene ukuba iteknoloji ye-HyperFill iyasebenza kakhulu ekusongeni imibhobho," kusho uJordan.“Ukuba wongeza into yokupholisa amanzi kwaye usebenzise umpu opholileyo wamanzi, ngoku ungaqhuba le nkqubo yokuzalisa imigca emibini kunye ne-capping.Siye sakwazi ukufezekisa amaxabiso e-deposit ye-15 ukuya kwi-16 yeeponti ngeyure, sisebenzisa eyona nkqubo yethu yomgca omnye, sinokufumana i-7 ukuya kwi-8 yeponti ngeyure.Ke unokuphinda kabini inqanaba lokumisa kwindawo ye-1G. "
"Uluhlu lwethu lwe-Power Wave loomatshini luyathandwa kwaye lunamandla, kodwa amaza aqulethwe kula matshini awafuneki kwivenkile yombhobho," utshilo uSenasi."Izinto ezifana ne-aluminiyam kunye ne-silicon ye-bronze waveforms zisusiwe ukuze kugxilwe kwiifom zamaza eziluncedo ngokwenene kwisixhobo sokuwelda imibhobho.Inkqubo ye-PIPEFAB ye-welding inezinketho zentsimbi kunye ne-3XX yensimbi engenasici, ucingo oluqinileyo, intsimbi yentsimbi, i-flux cored wire, i-SMAW, i-GTAW kunye nokunye - zonke iipatheni ofuna ukuzifaka umbhobho.
Izigqibo zesemantic nazo azifuneki.Itekhnoloji yeCable View yenkampani ihlala ibeka iliso kwi-cable inductance kwaye ihlengahlengisa i-waveform ukuze kugcinwe ukusebenza kwe-arc okuzinzileyo kwiintambo ezinde okanye ezijijelweyo ukuya kuthi ga kwi-65 yeenyawo.Oku kuvumela inkqubo ukuba yenze ngokukhawuleza utshintsho olufanelekileyo lokulungelelanisa ukuqinisekisa ukusebenza okuzinzile kwe-arc.
"Jonga i-Point Point Cloud Production Monitoring inokumiselwa ukuba ithumele ngokuzenzekelayo umyalezo kubaphathi xa ukusebenza komatshini kuwela ngaphantsi komda othile.Ukujongwa kwemveliso ye-Check Point kuvala inkqubo yokuphucula i-loop ngoko ke xa utshintsho lwenziwe, unokubeka iliso kwaye uqinisekise ukuphuculwa, "utshilo uSenasi."Ukuqokelelwa kwedatha kuya kuthandwa ngakumbi kwaye abathengi bathetha ngokuqinisekileyo ngamathuba adalwa koku ukuze balawule ngcono ishishini labo."
Iinkampani zenza konke okusemandleni ukuhlaziya iinkqubo zokuwelda ezizisebenzelayo esele zintsonkothile, zisebenzisa ukukwazi ukuqokelela idatha ngexesha lomsebenzi ukutyebisa inkqubo yengxelo.Umzekelo ngumlawuli we-welding we-M317 we-orbital ovela kwi-ESAB Arc Machines Inc. (AMI).
Yenzelwe ukusetyenziswa kwi-semiconductor, i-pharmaceutical, inyukliya kunye nezinye izicelo zemibhobho ephezulu, inolawulo oluphezulu kunye ne-interface ye-touch-screen ukwenza lula i-welding automated.
"Abalawuli be-TIG be-orbital bangaphambili bayilwe ziinjineli zeenjineli," utshilo uWolfram Donat, umyili wesoftware okhokelayo kwi-AMI.“Nge-M317, oomatshini bokuwelda basibonisa into abayifunayo.Sifuna ukunciphisa umqobo wokungena kwi-welding yepayipi.Kungathatha iveki ukuba umntu afunde ukusebenzisa i-orbital welder.Kungabathatha iinyanga ukuba bayiqhele ngokupheleleyo, kwaye ukufumana Kuthatha ukuya kuthi ga kwiminyaka emibini ye-ROI ukusuka kwinkqubo.Sifuna ukwenza mfutshane ijiko lokufunda. ”
Umlawuli ufumana idatha kwii-sensors ezahlukeneyo, ezivumela abaqhubi ukuba balawule ii-welds zabo ngeendlela ezahlukeneyo.Iimpawu zesikrini sokuchukumisa ziquka i-generator yesicwangciso sokubhobhoza ngokuzenzekelayo.Umhleli weshedyuli uvumela umqhubi ukuba alungelelanise, aqwalasele, adibanise, acime, kwaye ahambe kumanqanaba angoku.Kwimo ye-welding, i-injini yokuhlalutya idatha inikezela ngedatha yexesha langempela kwaye ikhamera ibonelela ngembono yexesha langempela le-weld.
Idityaniswe ne-ESAB's WeldCloud kunye nezinye izixhobo zokuhlalutya i-orbital, abasebenzisi banokuqokelela, bagcine kwaye balawule iifayile zedatha kwindawo okanye efini.
“Besifuna ukwenza inkqubo engazange iphelelwe lixesha sisizukulwana, kodwa enokwanelisa iimfuno zeshishini kwixesha elizayo,” utshilo uDonat.“Ukuba ivenkile ayikulungelanga uhlalutyo lwamafu, basenokufumana idatha kumatshini kuba ikwindawo.Xa uhlalutyo lubalulekile, olo lwazi luyafumaneka kubo. ”
"I-M317 idibanisa umfanekiso wevidiyo kunye nedatha ye-welding, i-timestamps kuyo, kwaye irekhoda i-welding," kusho uDonath."Ukuba wenza i-weld eyandisiweyo kwaye ufumana i-bump, akufuneki ulahle i-weld kuba unokubuyela umva kwaye ubone yonke imizekelo yengxaki egxininiswe yinkqubo."
I-M317 ineemodyuli zokubhala idatha kumazinga ahlukeneyo.Ukusetyenziswa okunje nge-oyile, irhasi, namandla enyukliya, ukuphindaphindwa kokuloga kwedatha kunokuxhomekeka kumgangatho wamacandelo athile.Ukuze afanelekele i-weld, umntu wesithathu unokufuna idatha echanekileyo ukubonisa ukuba akukho ntlukwano kumbane wangoku, umbane, okanye naphi na ngexesha lenkqubo ye-welding.
Zonke ezi nkampani zibonisa ukuba i-welders inedatha eninzi kunye neendlela ezininzi zokuphendula ukwenza i-welds yepayipi engcono.Ngobu buchwepheshe, ikamva libukeka liqaqambile.
URobert Colman ube ngumbhali kunye nomhleli iminyaka engama-20 egubungela iimfuno zamashishini ahlukeneyo. Uye wazinikela kwishishini lesinyithi kule minyaka isixhenxe idlulileyo, esebenza njengomhleli weMetalworking Production & Purchasing (MP&P) kwaye, ukusukela ngoJanuwari 2016, umhleli weCanadian Fabricating & Welding. Uye wazinikela kwishishini lesinyithi kule minyaka isixhenxe idlulileyo, esebenza njengomhleli weMetalworking Production & Purchasing (MP&P) kwaye, ukusukela ngoJanuwari 2016, umhleli weCanadian Fabricating & Welding. Последние семь лет он посвятил себя металлообрабатывающей промышленности, работая редактором журнала iMetalworking & Purchasing (MP&P), kunye necandelo le-201 ting & Welding. Kwiminyaka esixhenxe edlulileyo, uzinikezele kwishishini lesinyithi, esebenza njengoMhleli weMetalworking Production & Purchasing (MP&P) kwaye ukususela ngoJanuwari 2016 njengoMhleli weCanada Fabricating & Welding.在过去的七年里，他一直致力于金属加工行业，担任 iMetalworking Production & Purchasing (MP&P) 的编辑，并自2016 年1 月月木起在过去的七年里，他一直致力于金属加工行业，担任 iMetalworking Production & Purchasing (MP&P) Последние семь лет он работал в металлообрабатывающей промышленности в качестве редактора журнала iMetalworking & Purchasing (MP&P), а с янвавтого Ukwenziwa kunye nokuWelding. Kule minyaka isixhenxe idlulileyo, usebenze kwishishini lesinyithi njengomhleli weMetalworking Production & Purchasing (MP&P) kwaye ukusukela ngoJanuwari 2016 njengomhleli weCanadian Fabricating & Welding.Uphumelele kwiYunivesithi yaseMcGill ene-bachelor's kunye nesidanga se-master's kwi-UBC.
Hlala unolwazi ngeendaba zamva nje, iminyhadala kunye nobuchwepheshe kuzo zonke iintsimbi ezivela kwiincwadana zethu zenyanga ezimbini ezibhalelwe ngokukodwa abavelisi baseKhanada!
Ngoku ngokufikelela ngokupheleleyo kwi-Canadian Metalworking digital edition, ukufikelela lula kwizixhobo ezixabisekileyo zeshishini.
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Ixesha lokuphumla kwezixhobo lichaphazela imveliso yalo lonke ishishini.Iiplagi ze-MELTRIC kunye neesokethi ezenzelwe i-breakers zesekethe zinokususa ixesha elide elihambelana nokuvalwa kwemoto / ukutshintshwa.Ubulula beplagi kunye nomdlalo we-Switch-Rated connectors inokunciphisa ixesha lokunciphisa imoto ukuya kuthi ga kwi-50%.