Amacandelo amancinci achanekileyo angenziwa ngoomatshini ngokuchaneka okuphezulu kumatshini omkhulu we-EDM, kodwa kungekhona ngokuphambene noko.Yintoni esele inokwenzeka kwi-EDM yokugaya, i-Funkenerosion esuka kwi-Fluorn-Winzeln iphinda ifune ukufezekisa ukusika ucingo.
Umenzi waseJamani u-bes Funkenerosion kuye kwafuneka agatye ii-odolo kwixesha elidlulileyo ngenxa yokuba oomatshini babo be-EDM becingo babengenalo le migama yokuhamba.
Nangona kunjalo, ipaki yomatshini kunye noomatshini be-Sodick EDM sele iyamangalisa, i-ALC400G enye, i-SLC400G enye, i-AG400L enye kunye ne-AQ750LH.Ucingo lweenkonzo ze-EDM kwimveliso yekhontrakthi azizange zithintele nayiphi na iminqweno yomthengi, ngaphandle kokuba kuluhlu lwe-XXL kufuneka balahle ii-odolo ngamaxesha ngamaxesha.
"Sasebenzisa i-EDM yocingo ukususela ekuqaleni, kwaye ngokukhawuleza songeze ukufa," kusho uJörg Romen, ophethe isebe le-corrosion ye-wire.Xa imiyalelo yekhontrakthi iqala ukunyuka, kufuneka kuthengwe ii-EDM ezintsha.Ukhetho lwawela kwi-Sodick. "USodick wasinika isipho esikhangayo esibandakanya zonke iimatshini ezintathu, nto leyo eyasiqinisekisayo ngomgangatho wabo wokuqala, i-Jförg eyodwa kuphela kunye nokuchaneka kwayo. isasebenza; ezimbini ziye zatshintshwa ngokuhamba kwexesha. "Siphinde saxuba i-aluminiyam eninzi, ebeka uxinzelelo olukhulu kumatshini. Namhlanje siyazi ukuba ukuba besisika i-aluminiyam kumatshini imini yonke, rhoqo emva koko bekuya kufuneka sibambe iraphu kunye nocango oluvulekileyo kwaye sichithe imizuzu emihlanu sisusa yonke into ehlanjwe icocekile, kungenjalo iya kuchaphazela ubomi bomatshini."
I-XXL Machining: Ekuqaleni yathengwa njengomatshini otshintshileyo, ngoku iyinto ehambelanayo ngokugqibeleleyo ukuqhubeka nokusika ucingo lokusika iindawo ezinkulu ukusuka kwinkqubo yokomba. (Umthombo: Ralf M. Haaßengier)
Njengomenzi wekhontrakthi, i-Funkenerosion ilawula zonke iinkqubo zokubola ukusuka kwi-EDM ukuya e-drilling kunye ne-wire corrosion.Abathengi banokuthenga izincedisi kunye nezinto ezisetyenziswa ngokuthe ngqo kwinkampani yaseFluorn-Winzeln, njengokugrumba kunye nokuthunga i-electrode phantse kubo bonke ubude kunye neediameters. sinoluhlu olubanzi lwesitokhwe kwisitokhwe, ngoko ke sinokuhlala siqinisekisa amaxesha amafutshane okuhanjiswa”, uqinisekisa uMarkus Langenbacher.
Izinto ze-electrode zivavanywa kwisebe lovavanyo ukuqinisekisa ukuba abathengi iziphumo ezilungileyo kakhulu ngexesha lenkqubo ye-EDM yokugaya; le ndlela ithetha ukuba iimfuno ezikhethekileyo zabathengi aziyi kubangela naziphi na iingxaki kwinkampani.Kutshanje, umthengi wayala i-electrodes engama-20,000 kwinkampani emva kovavanyo oluyimpumelelo.
Xa umseki wenkampani wagqiba ekubeni athathe umhlala-phantsi ekuqaleni kwe-2021, umlawuli omtsha olawulayo wayefuneka. Kweli hlobo, uMarkus Langenbacher wathatha ulawulo lwe-bes Funkenerosion. Ngokuqinisekileyo, oku kunethamsanqa, njengoko akusoloko kunokwenzeka ukufumana umlandeli ofanelekileyo wenkampani yokuvelisa. Akuqhelekanga kubatyalo-mali bangaphandle abaqondi ukuba akukho sikhukuliseko okanye imeko yabathengi ngamanye amaxesha iphinda ithengise iminyaka embalwa. kwaye emva koko uye wabhanga.Nangona kunjalo, phantsi kobunkokeli bukaMarkus Langenbacher, umsebenzi onamava kakhulu wathatha i-helm.Ekuba ekunye nenkampani iminyaka eyi-21, akazi kuphela ishishini kunye neenkqubo zokuphuma, kodwa nabathengi.
UMarkus Langenbacher uzazi kakuhle iinkxalabo zabathengi bakhe: “Indlela asabela ngayo umxhasi kukulinda iminyaka emibini ukuya kwemithathu yokugqibela ngaphambi kokuba afake iodolo.” Ngapha koko, abazi ukuba kuya kwenzeka ntoni kwinkampani xa umsunguli eyeka ukusebenza.
Eli qela leenkwenkwezi linika umdla kuba umqeshwa ebesazana kangangeminyaka engama-20, kwaye ngoku lo wayesakuba ngugxa wakhe ngequbuliso waba ngumphathi. UJörg Roming, obekunye nenkampani iminyaka eli-18, ubona oku njengento entle kakhulu: “Sithetha ngokuphandle ngakumbi omnye komnye kuba kudala sazana. Yinzuzo enkulu leyo. Xa izinto zingahambi kakuhle, siyakwazi Thetha omnye nomnye kwaye sifumane isisombululo.”
Ekugqibeleni, ababoneleli abanjengoSodick nabo bazuza kuphuhliso olulungileyo lwe-EDM.Emva kokuba i-ALC400G encinci ihanjiswe kwinkampani yaseFluorn-Winzeln njengomatshini wokutshintsha ekuqaleni kwe-2021, iqabane layo elikhulu, i-ALC800GH, ilandelwa ngasekupheleni kwehlobo. sisebenzela le marike kuphela kwaye thina Akusekho mfuneko yokulahla imiyalelo, "kuchaza umlawuli olawulayo uMarkus Langenbacher. Ii-odolo ezintsha ziya kuveliswa ngokubonelela ngolwazi olubanzi lwabathengi. "Ngokusebenzisa ipaki yethu yomatshini, sizama ukujolisa ngokukodwa kubathengi esele sinabo kwi-EDM yokugaya.
Ngokucofa u-"Bhalisa kwi-Newsletter", ndivuma ukusetyenzwa kunye nokusetyenziswa kwedatha yam ngokuhambelana nefomu yemvume (ukwandisa iinkcukacha) kwaye ndamkele imimiselo yokusetyenziswa.Ukufumana ulwazi oluthe kratya, nceda ubone uMgaqo-nkqubo wethu waBucala.
Ewe, sihlala siphatha idatha yakho ngenkathalo.Nayiphi na idatha yobuqu esiyifumana kuwe ilungiswa ngokuhambelana nomthetho wokhuseleko lwedatha.Ngolwazi oluthe kratya, nceda ujonge uMgaqo-nkqubo wethu waBucala.
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Ndiyaqonda ukuba ndingayirhoxisa imvume yam ngokuthanda. Ukurhoxiswa kwam akutshintshi ukuba semthethweni kokusetyenzwa kwedatha ngokusekelwe kwimvume yam phambi kokurhoxa kwam.Enye inketho yokubhengeza ukurhoxa kwam kukusebenzisa ifom yoqhagamshelwano ku-https://support.vogel.de.Ukuba andisanqweneli ukufumana iincwadana zeendaba ezithile ezibhalisiweyo, ndingaphinda ndicofe ikhonkco lokungabhalisi ekupheleni kwencwadana kwaye ndirhoxise ulwazi lwam njengoko ndilurhoxisa ulwazi lwam njengoko ndinjalo. ukuhoxiswa kunokufumaneka kwiSibhengezo soKhuseleko lweDatha, icandelo loNxibelelwano loHlelo.
Kule minyaka, i-bes Funkenerosion inendawo yokuthengisa ekhethekileyo kwintsimi ye-EDM yocingo: kunye nomzila osecaleni we-1460 x 600 x 1,020 mm, kunokwenzeka ukuba ubhobhoze iinxalenye ezinobunzima ukuya kwiitoni ze-6. Ezi zicelo nazo zinzima kakhulu.Kwimeko yakutshanje yomatshini, malunga ne-3,00 ye-holes e-drill kwiiyure ze-5,000. ikwajongana neendawo ezinemingxuma eli-14,000 – umbhobho omde oziimitha ezi-1.5 owawunokungena kakuhle koomatshini bethu,” ukhumbula umlawuli olawulayo we-bes.Usebenzisa isixhobo sokutshintsha i-electrode, ukusetyenzwa kwenziwa imini nobusuku de umbhobho ugcwale ngokupheleleyo.
Ukuqinisekisa isiqalo esigqibeleleyo kwii-odolo zokuqala emva kokufakwa koomatshini abatsha be-Sodick: UMarkus Langenbacher, uMlawuli oLawulayo we-bes Funkenerosion, kunye no-BW Daniel Günzel, uMphathi weNtengiso weNgingqi weSodick eJamani. (Umthombo: Ralf M. Haaßengier)
Ekuqaleni, i-Sodick VL600QH yathengwa njengomatshini otshintshileyo.Kodwa ekubeni i-ALC800GH yayikwimarike ixesha elifutshane, uMarkus Langenbacher noJörg Roming bajonga kwaye ekugqibeleni bagqiba ekubeni bawuxhase. (ukuya kuthi ga kwi-1,000 mm kunokwenzeka) kunye ne-800 mm wire EDM EDM”, uthi uJörg Roming Oomatshini abatsha be-EDM nabo banelisekile kulo mba.
Kwakuyinguqu engenamthungo: umatshini omdala wachithwa, i-trailer ye-flatbed kunye nomatshini we-XXL yafika, kwaye umatshini omdala watshintshwa kumatshini omtsha, kunye nokugcinwa okuhambelanayo kwiindleko zokuthumela. umatshini ovela kuzo zonke iinkalo kwaye uvavanywe, nokuba umatshini omncinci kunye nokusilela kwe-engile kubonakala.Ukusukela wonke umatshini we-Sodick uhlolwe umgangatho kunye nokulinganisa i-generator kunye nemilinganiselo yejometri phambi kokunikezelwa, akukho nto iphosakeleyo kwi-angle yegranite.
Ngendlela, umsebenzi owaqala kumatshini omdala ngoku uqhubeka ngokugqibeleleyo kumatshini omtsha: ukuphakama kokusika 358 mm. "Siye saqaphela ngokukhawuleza umahluko kumgangatho. Enye inzuzo enkulu kuthi kukuba inkqubo yokulawula yayiphantse ifane, gcina iziphuculo ezimbalwa. Ngokukhawuleza sadlulela kwi-ALC800GH, "ukhumbula uJörg Roming. Kwakhona wakwazi ukudlulisela ngokukhawuleza umatshini kwi-transinortion efunekayo kuphela kwiprosesa entsha. yayingenamthungo ngokupheleleyo.”
Kwimicu, i-EDM entsha imele ukunyuka okukhulu phambili, kwaye inyaniso yokuba imiyalelo yokusebenza idityaniswe ngedijithali kwinkqubo yokulawula yinzuzo enkulu, wathi. Izinto ze-XXL zonakaliswe ngokuchaneka okuphezulu, "uJörg Roming wanelisekile ngokucacileyo.
Uluhlu lwethu lwemishini ye-EDM yocingo lunokuvelisa iziqwenga ze-500. "Kuthi njengeengcali ze-EDM, eli lixabiso elikhulu, "kuchaza uJörg Romen. Ubungakanani obuqhelekileyo bokuvelisa ubuninzi buphakathi kwe-2 kunye ne-20 iziqwenga, kodwa inxalenye enkulu yenziwe ngamacandelo ngamnye. Oku akunjalo ngo-drilling, apho i-1,000-piece-piece piece ukusuka kwi-series ye-uncommonly yeveki. I-EDM yomba amajelo okupholisa njengeebhentshi zokusebenza ezongeziweyo, utshilo uMarkus Langenbacher.
Imibuzo yabathengi ifunyenwe ngeendlela ezahlukeneyo: omnye umthengi uthumela i-imeyile yombuzo kwaye ulindele isicatshulwa, omnye uthumela icandelo ngokuthe ngqo kwiphakheji enemizobo, idatha ye-3D kunye nomhla wokuhanjiswa, kunye nokutyelela umthengi wesithathu kumntu wethu. "Imisebenzi emininzi iquka ukulungiswa kwezixhobo ezifana ne-fa punches, apho, ukuba kunokwenzeka, bekuya kufuneka izolo," uyancuma uMarkusible ukuba umatshini wakhe unokuphatha kakuhle kakhulu. imiyalelo.Ngokukodwa kwimeko yokusika kwi-intanethi, imibuzo idla ngokuza nge-imeyile okanye i-imeyile ekhethekileyo kunye namacandelo, kwaye iingxoxo zibanjwe kunye nomthengi ngefowuni.Abaxhasi bomzekelo babonelela nge-100% yedatha ethembekileyo.Kwiminyaka eyi-30 edlulileyo, omnye umqeshwa ebephethe kuphela inkqubo ye-CAM ye-EDMs zocingo, kodwa uthatha indawo ye-CAM20 ekuqaleni kwenkqubo ye-CAM. Umatshini we-Sodick. Ekubeni i-CAM endala ayihlaziywanga kwaye ingabonisa kuphela i-2D, iya kutshintshwa ngokuthe ngcembe i-CAM.Jörg Roming ngoku iqhuba i-CAM kunye nedatha ye-3D ebonelelwe ngumthengi kwaye sele ifumene imilinganiselo emihle yokulinganisa apho ubuso kufuneka wenziwe ngoomatshini kunye nendlela.
Nangona umnxeba ongahlawulelwayo ukhona kuwo wonke umatshini osandula ukuziswa ubomi bomatshini, uJörg Roming akakayisebenzisi ukuza kuthi ga ngoku.
Ngombulelo kwi-design ye-sink engenazo iinxalenye ezipeyintiweyo, kuphela insimbi engenasici kunye ne-ceramic yonke, kunye noyilo lwentloko yamanzi ehlakaniphile, ukugcinwa kunye nokucoca kunokufezekiswa ngokulula kwimizuzu embalwa nje.Xa umatshini usebenze imini yonke kwaye unomsebenzi onzima, ngokuqhelekileyo ukwanele ukusebenzisa isibhamu samanzi esibandakanyiweyo ukutshiza i-sink kunye ne-spray head.Nangona kunjalo, iqela kwi-bes bes i-Fungernerioner ithatha isondlo esiphuhliswe kakhulu kutshanje. uluhlu lokucoca kunye nokugcinwa ngokuthe ngqo kumatshini ngamnye uJörg Roming wongezelela: "Kubaluleke kakhulu kum ukuba oomatshini bam be-EDM baqhube ngokuthembekileyo.Kuya kunceda kakhulu ukuba senze ukugcinwa ngokucokisekileyo kanye ngonyaka, ndiqinisekile xa ndifuna ukuqala ukusebenza kumatshini ndingaqalisa ngokukhawuleza ngaphandle kokuphazamiseka."
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