Amacandelo amancinci achanekileyo angenziwa ngoomatshini ngokuchaneka okuphezulu kumatshini omkhulu we-EDM, kodwa kungekhona ngokuphambene noko.Yintoni esele inokwenzeka kwi-EDM yokugaya, i-Funkenerosion esuka kwi-Fluorn-Winzeln iphinda ifune ukufezekisa ukusika ucingo.
Umenzi waseJamani u-bes Funkenerosion kuye kwafuneka agatye ii-odolo kwixesha elidlulileyo ngenxa yokuba oomatshini babo be-EDM becingo babengenalo le migama yokuhamba.
Nangona kunjalo, ipaki yomatshini kunye noomatshini be-Sodick EDM sele iyamangalisa, i-ALC400G enye, i-SLC400G enye, i-AG400L enye kunye ne-AQ750LH.Ucingo lweenkonzo ze-EDM kwimveliso yekhontrakthi azizange zithintele nayiphi na iminqweno yomthengi, ngaphandle kokuba kuluhlu lwe-XXL kufuneka balahle ii-odolo ngamaxesha ngamaxesha.
UJörg Romen, ophethe i-wire colosion yesebe.Izona matshini wokuqala, "i-sodick entsha ithile. ukusebenza;ezimbini ziye zatshintshwa ngokuhamba kwexesha.Namhlanje siyazi ukuba besisika i-aluminium kumatshini imini yonke, rhoqo ngoku kwaye emva koko kuya kufuneka sibambe iragi kunye nocango oluvulekileyo kwaye sichithe imizuzu emihlanu sisusa yonke into ihlanjwe icocekile, kungenjalo iya kuchaphazela ubomi bomatshini. "
I-XXL Machining: Ekuqaleni yathengwa njengomatshini otshintshileyo, ngoku iyinto ehambelanayo ngokugqibeleleyo ukuqhubeka nokusika ucingo lokusika iindawo ezinkulu ukusuka kwinkqubo yokomba. (Umthombo: Ralf M. Haaßengier)
Njengomenzi wekhontrakthi, i-Funkenerosion ilawula zonke iinkqubo zokubola ukusuka kwi-EDM ukuya ekugrumbeni kunye nokugqwala kweengcingo.Abathengi banokuthenga izincedisi kunye nezinto ezityiwayo ngokuthe ngqo kwinkampani eseFluorn-Winzeln, njengokugrumba kunye nokuthunga i-electrode phantse kubo bonke ubude kunye neediameters. yesitokhwe esikhoyo, ngoko ke sinokuhlala siqinisekisa amaxesha amafutshane okuhanjiswa”, uqinisekisa uMarkus Langenbacher.
Izinto ze-electrode zivavanywa kwisebe lovavanyo ukuqinisekisa ukuba abathengi iziphumo ezilungileyo kakhulu ngexesha lenkqubo ye-EDM yokugaya;le ndlela ithetha ukuba iimfuno ezikhethekileyo zabathengi aziyi kubangela naziphi na iingxaki kwinkampani.Kutshanje, umthengi wayala i-electrodes engama-20,000 kwinkampani emva kovavanyo oluyimpumelelo.
Xa umseki wenkampani wagqiba ekubeni athathe umhlala-phantsi ekuqaleni kuka-2021, umlawuli omtsha olawulayo wayefuneka. Kweli hlobo, uMarkus Langenbacher wathatha ulawulo lwe-bes Funkenerosion. Kakade ke, oku kunethamsanqa, njengoko akusoloko kunokwenzeka ukufumana umlandeli ofanelekileyo wenkampani yokuvelisa. Akuqhelekanga kubatyali-mali bangaphandle abaqondi ukuba akukho sikhukuliseko okanye imeko yabathengi iphinda ithengise iminyaka embalwa kwaye ngamanye amaxesha iinkampani zebhanki ziphinda zithengise. .Nangona kunjalo, phantsi kobunkokeli bukaMarkus Langenbacher, umqeshwa onamava kakhulu wathatha i-helm.Ukuba sele ekunye nenkampani iminyaka eyi-21, akazi kuphela ishishini kunye neenkqubo zokuphuma, kodwa nabathengi.
UMarkus Langenbacher uzazi kakuhle iinkxalabo zabathengi bakhe: “Indlela asabela ngayo umxhasi kukulinda iminyaka emibini ukuya kwemithathu yokugqibela ngaphambi kokuba afake iodolo.Ngapha koko, abazi ukuba kuya kwenzeka ntoni kwinkampani xa umsunguli ethatha umhlala-phantsi.Banokuthuthuzeleka xa imfuno iphinda iphinda iphakame.
Eli qela leenkwenkwezi libangel’ umdla kuba umqeshwa ebesazana kangangeminyaka engama-20, yaye ngoku lo wayesakuba ngugxa wakhe ngequbuliso uba ngumphathi.UJörg Roming, obekunye nale nkampani kangangeminyaka eli-18, ukugqala njengento eyakhayo oku: “Sithetha ngokuphandle ngakumbi omnye komnye kuba kudala sazana.Yinzuzo enkulu leyo.Xa izinto zingahambi kakuhle, singaThetha omnye nomnye kwaye sifumane izicombululo kunye.”
Ekugqibeleni, ababoneleli abafana no-Sodick nabo baxhamla kuphuhliso olulungileyo lwe-EDM.Emva kokuba i-ALC400G encinci ihanjiswe kwinkampani yaseFluorn-Winzeln njengomatshini wokutshintsha ekuqaleni kwe-2021, iqabane layo elikhulu, i-ALC800GH, lilandelwa ngasekupheleni kwehlobo.Oku kusivumela ukuba sikhonze le marike kuphela kwaye thina Akusekho mfuneko yokulahla imiyalelo, "kuchaza umlawuli olawulayo uMarkus Langenbacher.Ii-odolo ezintsha ziya kuveliswa ngokubonelela ngolwazi kwisiseko esibanzi sabathengi. "Ngepaki yethu yomatshini, sizama ukujolisa ngokuthe ngqo abanye abathengi esele sinabo kwi-EDM yokugaya.Abathengi bafuna ukwenziwa ngokupheleleyo kwezinto zabo zeXXL kumthombo omnye, kwaye ngoku sinokunikezela oko. ”
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Ewe, sihlala siphatha idatha yakho ngenkathalo.Nayiphi na idatha yobuqu esiyifumana kuwe ilungiswa ngokuhambelana nomthetho wokhuseleko lwedatha.Ngolwazi oluthe kratya, nceda ujonge uMgaqo-nkqubo wethu waBucala.
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Ndiyaqonda ukuba ndingayirhoxisa imvume yam ngokuthanda. Ukurhoxiswa kwam akutshintshi ukuba semthethweni kokusetyenzwa kwedatha ngokusekelwe kwimvume yam phambi kokurhoxa kwam.Enye inketho yokubhengeza ukurhoxa kwam kukusebenzisa ifom yoqhagamshelwano ku-https://support.vogel.de.Ukuba andisanqweneli ukufumana iincwadana zeendaba ezithile ezibhalisiweyo, ndingaphinda ndicofe ikhonkco lokungabhalisi ekupheleni kwencwadana kwaye ndirhoxise ulwazi lwam njengoko ndinokurhoxisa ulwazi lwam njengoko ndifumana ilungelo lokurhoxisa. iSibhengezo soKhuseleko lweDatha, icandelo loNxibelelwano loHlelo.
Kule minyaka, i-bes Funkenerosion inendawo yokuthengisa ekhethekileyo kwintsimi ye-EDM yocingo: kunye nomzila osecaleni we-1460 x 600 x 1,020 mm, kunokwenzeka ukuba uqhube iindawo ezinobunzima ukuya kwiitoni ze-6. Ezi zicelo nazo zinzima kakhulu. enemingxuma eyi-14,000 - umbhobho omde we-1.5-mitha ongenakukwazi ukungena koomatshini bethu, "ukhumbula umlawuli olawulayo we-bes.Usebenzisa i-electrode changer, ukucubungula kwenziwa imini nobusuku de ityhubhu igqitywe ngokupheleleyo. "Le yimiyalelo yethu yokuvelisa ikhontrakthi eqhelekileyo.Nangona kunjalo, ubuchule bethu bokusika ucingo bubuyela emva.Kulapho saqala khona ngo-1983 njengenkampani eyenza izinto.”
Ukuqinisekisa isiqalo esigqibeleleyo kwii-odolo zokuqala emva kokufakwa koomatshini abatsha be-Sodick: UMarkus Langenbacher, uMlawuli oLawulayo we-bes Funkenerosion, kunye no-BW Daniel Günzel, uMphathi weNtengiso weNgingqi weSodick eJamani. (Umthombo: Ralf M. Haaßengier)
Ekuqaleni, i-Sodick VL600QH yathengwa njengomatshini otshintshileyo.Kodwa ekubeni i-ALC800GH yayikwimarike ixesha elifutshane, uMarkus Langenbacher noJörg Roming bajonga kwaye ekugqibeleni bagqiba ekubeni bawuxhase. 000 mm kunokwenzeka) kunye ne-800 mm wire EDM EDM ", uthi uJörg Roming Oomatshini abatsha be-EDM nabo banelisekile kulo mbandela.
Kwakuyinguqu engenamthungo: umatshini omdala wachithwa, i-trailer ye-flatbed kunye nomatshini we-XXL yafika, kwaye umatshini omdala watshintshwa kumatshini omtsha, kunye nokugcinwa okuhambelanayo kwiindleko zokuthumela. kwaye ivavanywe, nokuba umatshini omncinci kunye nokusilela kwe-engile kubonakala.Ukusukela wonke umatshini we-Sodick uvavanywa umgangatho kunye nokulinganisa i-generator kunye nemilinganiselo yejometri phambi kokunikezelwa, akukho khosi akukho kutenxa kwi-angle yegranite.
Ngendlela, umsebenzi oqale kumatshini omdala ngoku uqhubeka ngaphandle komthungo kumatshini omtsha: ukusika ubude be-358 mm. "Saye saqaphela ngokukhawuleza umahluko kumgangatho.Olunye uncedo olukhulu kuthi yayikukuba inkqubo yolawulo yayiphantse yafana, ngaphandle kwezixhasi ezimbalwa.Ngokukhawuleza sadlulela kwi-ALC800GH, ”ukhumbula uJörg Roming.Wakwazi nokudlulisela inkqubo kumatshini omtsha kwangoko.
Kwimicu, i-EDM entsha imele ukunyuka okukhulu phambili, kwaye inyaniso yokuba imiyalelo yokusebenza idityaniswe ngedijithali kwinkqubo yokulawula iyinzuzo enkulu, uthe. idliwe ngokuchaneka okuphezulu, "uJörg Roming wanelisekile ngokucacileyo.
Uluhlu lwethu lweemishini ze-EDM zocingo zikwazi ukuvelisa iziqwenga ze-500. "Kuthi njengeengcali ze-EDM, eli lixabiso elikhulu, "kuchaza uJörg Romen. Ubungakanani obuqhelekileyo bokuvelisa ubuninzi buphakathi kwe-2 kunye ne-20 iziqwenga, kodwa inxalenye enkulu yenziwe ngamacandelo ngamnye. Oku akunjalo ngo-drilling, apho i-1,000-piece piece piece ukusuka kwi-series ye-DMM ayiyiyo i-series ye-series ye-uncommonly yeveki. izitishi zokupholisa njengeebhentshi ezongezelelweyo zokusebenza,” utshilo uMarkus Langenbacher.
Imibuzo yomthengi ifunyenwe ngeendlela ezahlukeneyo: omnye umthengi uthumela i-imeyile yombuzo kwaye ulindele isicatshulwa, omnye uthumela icandelo ngokuthe ngqo kwiphakheji enemizobo, idatha ye-3D kunye nomhla wokuhanjiswa, kunye nokutyelela umthengi wesithathu kumntu wethu. "Imisebenzi emininzi iquka ukulungiswa kwezixhobo ezifana neepuntshi zokufa, apho, ukuba kunokwenzeka, bekuya kufuneka izolo," uyancuma uMarkusible oda ukuba umatshini wakhe ulungele kakhulu. ngokukodwa kwimeko yokusika i-intanethi, imibuzo idla ngokuza nge-imeyile okanye i-imeyile ekhethekileyo enamacandelo, kwaye iingxoxo zibanjwa kunye nomthengi ngefowuni.Abaxhasi bomzekelo babonelela nge-100% yedatha ethembekileyo.Kwiminyaka engama-30 edlulileyo, umsebenzi omnye uphethe inkqubo ye-CAM yee-EDM zocingo, kodwa uthatha umhlala-phantsi ekuqaleni kwe-2021 yenkampani ye-CAMwire ye-CAMwire ye-CAMwire endala. ayihlaziywanga kwaye inokubonisa i-2D kuphela, iya kutshintshwa ngokuthe ngcembe i-CAM.Jörg Roming ngoku iqhuba i-CAM ngedatha ye-3D ebonelelwe ngumthengi kwaye sele ineeparamitha ezilungileyo zokulinganisa apho ubuso kufuneka bulungiswe njani.
Nangona umnxeba ongahlawulelwayo ukhona kuwo wonke umatshini osandula ukuziswa ubomi bomatshini, uJörg Roming akakayisebenzisi ukuza kuthi ga ngoku.
Ngombulelo kwi-design ye-sink engenazo iinxalenye ezipeyintiweyo, kuphela insimbi engenasici kunye ne-ceramic yonke, kunye noyilo lwentloko yamanzi ehlakaniphile, ukugcinwa kunye nokucoca kunokufezekiswa ngokulula kwimizuzu embalwa nje.Xa umatshini usebenze imini yonke kwaye unomsebenzi onzima, ngokuqhelekileyo ukwanele ukusebenzisa isibhamu samanzi esibandakanyiweyo ukutshiza i-sink kunye nentloko yokutshiza. Nangona kunjalo, iqela kwi-bes bes bess ukugcinwa kunye nokucoca kunokufezekiswa ngokulula kwimizuzu embalwa. ulondolozo oluthile kumatshini ngamnye.UJörg Roming wongezelela: "Kubaluleke kakhulu kum ukuba oomatshini bam be-EDM baqhuba ngokuthembekileyo. Kuya kunceda kakhulu ukuba senze ukugcinwa ngokucokisekileyo kanye ngonyaka, ndiqinisekile xa ndifuna ukuqala ukusebenza kumatshini ndingaqalisa ngokukhawuleza ngaphandle kokuphazamiseka."
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