Ukuba nabaholi abaqinile nabasebenzi abangakwesabi i-welding automation kubalulekile ekusetshenzisweni ngempumelelo kweseli yokushisela i-robotic.Izithombe ze-Getty
Ishabhu yakho ibale idatha futhi yabona ukuthi okuwukuphela kwendlela yokwenza umsebenzi owengeziwe manje futhi uhlale uncintisana nokusungula izinto ezintsha uwukwenza ngokuzenzakalelayo inqubo yokushisela noma yokukhiqiza.Nokho, lesi sibuyekezo esibucayi singase singabi lula njengoba sibonakala.
Uma ngivakashela amaklayenti amancane, aphakathi nendawo, namakhulu afuna ukuzenzela ukuze awasize aqhathanise amasistimu futhi akhethe leyo ehambisana nezidingo zawo, ngigqamisa into evamise ukunganakwa lapho nginquma ukuthi kunini lapho kwenziwa khona okuzenzakalelayo—isici somuntu.Ukuze inkampani izuze ngempela ezinzuzweni ezisebenza kahle ezilethwa ukushintshela ekusebenzeni okuzenzakalelayo, amaqembu kufanele aqonde ngokugcwele indima yawo enqubweni.
Labo abakhathazeka ngokuthi i-automation izokwenza umsebenzi wabo uphelelwe yisikhathi bangase bangabaze lapho benza izinqumo ezizenzakalelayo.Iqiniso, nokho, ukuthi i-automation idinga amakhono okushisela abaluleke kakhulu kubasebenzi abanamakhono.I-Automation iphinde idale imisebenzi emisha, esimeme kakhudlwana, ihlinzeka ngamathuba okukhula kwabashiseli abaningi abanamakhono abalungele ukuthuthuka emsebenzini wabo.
Ukuhlanganiswa ngempumelelo kwezinqubo ezizenzakalelayo kudinga ushintsho ekuqondeni kwethu okuzenzakalelayo.Isibonelo, amarobhothi awawona nje amathuluzi amasha, ayizindlela ezintsha zokusebenza.Ukuze okuzenzakalelayo kube nezinzuzo ezibalulekile, sonke isitolo kufanele sivumelane nezinguquko eziza nokwengeza amarobhothi ekuhambeni komsebenzi okukhona.
Ngaphambi kokugxumela kokuzenzakalela, nazi izinyathelo ongazithatha ukuze uthole abantu abawufanele umsebenzi ngokuzayo futhi ulungiselele ithimba lakho ukuthi liphathe futhi lizivumelanise nezinguquko zenqubo.
Uma ucubungula i-automation, kufanele futhi ucabangele ukuthi lokhu kushintshwa kwezitayela zomsebenzi kuzobathinta kanjani abasebenzi abakhona bephansi lesitolo.Into ebaluleke kakhulu abasebenzi abahlakaniphile okufanele bayinake ukuthi izinqubo zokushisela ezizenzakalelayo zisadinga ukuba khona komuntu.Eqinisweni, inketho engcono kakhulu yokushisela okuzenzakalelayo okuphumelelayo yilapho umshayeli engaba umnikazi wenqubo, abe nokuqonda okuhle kokushisela, futhi abe nokuzethemba nekhono lokusebenza ngobuchwepheshe bedijithali obuphambili.
Uma umbono wakho wenqubo ezenzakalelayo uhilela ukukhiqiza okusheshayo nezindleko eziphansi zisuka nje, udinga ukuqonda ngokugcwele zonke izishayeli zezindleko.Amakhasimende amaningi agxila kuphela esivinini esikhundleni sekhwalithi yokushisela nokuphepha, futhi sithole ukuthi lokhu kuvame ukuba yisici esikhulu ezindlekweni ezifihliwe ezingaba nomthelela ekubaleni kwakho kwe-ROI.
Uma kuziwa kwikhwalithi ye-weld, udinga ukuqinisekisa ukuthi inqubo yakho ikhiqiza usayizi olungile we-weld kanye nokungena okufunayo, kanye nokuma okulungile.Futhi, akufanele kube ne-spatter yokushisela, ama-undercuts, ama-deformations kanye nokusha.
Abashiseli abanolwazi bangama-weld cell opharetha abahle ngoba bayazi ukuthi yini i-weld enhle futhi bangalungisa izinkinga zekhwalithi lapho ziphakama.Irobhothi lizoshisela kuphela amashisela elihlelelwe ukuthi liwenze.
Ngokombono wokuphepha, udinga ukucabangela ukukhipha intuthu.Futhi hlola ukuthi izinqubo zakho zokuphepha zisesikhathini samanje ukuze uvimbele ukulimala ekushiseni ngokweqile kanye ne-arc flash.Ubungozi be-ergonomic obuhlobene nokuphatha impahla kanye neminye imisebenzi yezimboni kumele kucatshangelwe.
I-automation imvamisa iqinisekisa ikhwalithi yokushisela engaguquki futhi isusa ukukhathazeka okuthile kokuphepha ngoba abasebenzi ababandakanyeki nhlobo kule nqubo.Ngokugxila kwikhwalithi ye-welding nokuphepha, ungaqiniseka ukuthi ukukhiqizwa kuzosheshisa.
Njengoba ukuqanjwa kabusha kwezobuchwepheshe kuqhubeka kuthuthukisa izinqubo zethu, kubalulekile ukulungisa indlela esisebenza ngayo ukuze sihlale sincintisana emhlabeni wonke.Futhi, kubalulekile ukubuyekeza ukuthi ulichaza kanjani ithalente kubasebenzi bakho.
Bheka indawo yokusebenzela.Uke wambona umuntu onocingo olusha noma wezwa othile ekhuluma ngemidlalo yevidiyo nabangani?Ukhona ojabulile ngesistimu entsha yokuzulazula noma imininingwane yeloli?Ngisho noma abantu abahilelekile kulezi zingxoxo bengakaze basebenzise irobhothi, bangase babe inketho engcono kakhulu yokusebenza nge-automated welding system.
Ukuze uthole abantu abaqine kakhulu eqenjini lakho abangaba ochwepheshe bakho be-automation yangaphakathi, bheka abantu abakhulu abanezici ezilandelayo, amakhono nezimfanelo:
Funda ama-mechanics we-welding.Iningi lezinkinga zenkampani noma ukukhathazeka ngekhwalithi yomkhiqizo kuvame ukuvela ezinkingeni zokushisela.Ukuba nomshini wokushisela esizeni kusiza ukusheshisa inqubo.
Vula ekufundeni indlela yokusebenzisa ubuchwepheshe obusha.Umnikazi ongase akwazi ukusebenza nozimisele ngokufunda uwuphawu lokuvumelana nezimo okuqhubekayo njengoba ukuqamba okusha kuqhubeka.
Umsebenzisi we-PC onolwazi.Amakhono ekhompyutha akhona ayisisekelo esiqinile sokuqeqeshwa nokusebenza kwamarobhothi.
Zivumelanise nezinqubo ezintsha nezindlela zokusebenza.Uke waphawula ukuthi abantu ngokuzithandela benza izinqubo ezintsha emsebenzini nangaphandle kwawo?Le khwalithi inomthelela empumelelweni ye-automated welding module operator.
Isifiso kanye nesasasa lokuba nocezu lwesisetshenziswa.Amarobhothi ayithuluzi elisha elithokozisayo elinezici eziningi ongazifunda nokufunda kahle.Kwabanye, isayensi ibonakala ingokwemvelo, kodwa kulabo abasondelene namaseli erobhothi, kubaluleke kakhulu ukuguquguquka, ukuguquguquka, nokufundiseka.
Ngaphambi kokumisa iseli lokushisela endaweni yesitolo somkhiqizi, abaphathi kudingeka babandakanye ithimba elikhiqizayo kuphrojekthi futhi bakhombe abaholi abangayiletha ngempumelelo.
Umholi onamandla ongakwazi ukushayela ushintsho.Labo abaphethe imisebenzi bazohlomula ekufundeni ngokushesha kanye nekhono lokubona izinkinga nezixazululo zesikhathi eside ezingaba khona.
Sekela abanye abasebenzi kulo lonke lolu shintsho.Ingxenye yendima yomholi ukweseka ozakwabo ekuguquleleni ku-automation.
Zizwe ukhululekile ukubheka imisebenzi enzima kakhulu futhi uthathe izinselele ezihlobene nobuchwepheshe obusha.Abanikazi bezinqubo zokushisela ezizenzakalelayo badinga ukuzethemba ngokwanele ukuze benze isilingo nephutha elidingekayo njengoba inkampani yakho ibhekana nezinselelo zokuqalisa noma ibuphi ubuchwepheshe obusha.
Uma ungenawo amalungu eqembu lakho azimisele ukuba “abagqugquzeli” bamaphrojekthi anjalo ezishintshayo, ungase ucabange ukuqasha othile noma ukubambezela ukushintshela kumshini ozishintshayo ngokuqeqesha abasebenzi bakho abakhona kumakhono nezinhlelo ezidingekayo ukwenza iphrojekthi ibe yimpumelelo.
Nakuba ukushintshela ku-automation kuyithuba elikhulu labashiseli abafuna ukuthuthukisa amakhono abo, abaningi abashisela abakhona abakulungele ukusebenzisa amarobhothi wokushisela, noma ngenxa yokuthi abaqeqeshiwe kule nqubo entsha noma ngenxa yokuthi abatholanga ukuqeqeshwa okwengeziwe esikoleni sobuchwepheshe..
Sivame ukubona onjiniyela, abaphathi noma abaphathi abaphakathi abaphethe inqubo, kodwa ukubandakanyeka kwabashiseli abanekhono kubalulekile njengoba kubalulekile ekuzulazuleni ngempumelelo nasekuzivumelaniseni nezinqubo ezishintshayo.Ngeshwa, abashiseli abanaso isikhathi noma isisusa sezimali sokuthatha umsebenzi owengeziwe noma ukuqeqeshwa okwengeziwe ngaphandle kwemisebenzi yabo evamile.
Ukushintshela ku-automation kungaba inqubo enensayo edinga abanye abamukela kuqala (labo abanethuba lokuqeqeshwa ukuze babe amandla aqhuba iphrojekthi) ukuthi bahole.Baphinde basize ukugcina idrayivu ye-automation iphila nabasebenza nabo, okungase kukhuthaze abanye ukuthi babe nentshisekelo ku-automation njengenketho yomsebenzi.
Ukunquma ukuthi iyiphi iphrojekthi ofuna ukuyiqala nakho kuyisihluthulelo sokufudumala kahle kweqembu lakho.Amakhasimende amaningi athi afuna ukwenza imisebenzi emincane, elula, iphrojekthi yawo yokuqala ezishintshayo ukuze anciphise ijika lokufunda.Uma ithimba lakho liqala ukuzenzela, cabanga ama-subassemblies njengomgomo wokuqala wokuzenzakalela, hhayi ama-assemblies ayinkimbinkimbi.
Ngaphezu kwalokho, ukuqeqeshwa okuhlinzekwa yi-American Welding Society kanye nama-OEMs athile wamarobhothi kuyingxenye yokuqaliswa kokuzenzakalela okuphumelelayo.Ukuqeqeshwa okujulile okuvela kuma-OEM kubalulekile kubaholi ekusebenziseni amamojula wokushisela azenzakalelayo.Kulo mongo, abashayeli bephrojekthi bangazulazula futhi baxazulule izinkinga eziqondene nedivayisi ezingase zivimbele ukushintshwa okushelelayo.Umshayeli angakwazi ukwabelana ngolwazi aluzuzile ngesikhathi sokuqeqeshwa nethimba lonke ukuze wonke umuntu abe nokuqonda okujulile kwamarobhothi.
Uzakwethu othengisa umkhiqizo okwesibili omuhle kakhulu onokuhlangenwe nakho ekulungiseleleni izinhlobonhlobo zamadivayisi ezishintshayo anganikeza ukwesekwa okubalulekile kuyo yonke inqubo yenguquko.Abasabalalisi abanamaqembu esevisi aqinile bangakuxhasa ngenqubo yokugibela futhi bakunikeze ukunakekelwa kuwo wonke umjikelezo wempilo wokuzenzakalela.
UBill Farmer uyiNational Sales Manager ye-Airgas, Air Liquide Co., Advanced Manufacturing Group, 259 N. Radnor-Chester Road, Radnor, PA 19087, 855-625-5285, airgas.com.
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