I-SWR+HyperFill evela ku-Novarc Technologies isebenzisa ubuchwepheshe bokushisela bensimbi obunezintambo ezimbili ze-Lincoln Electric ukugcwalisa nokuvala ukushisela kwamapayipi.
Ukushisela amapayipi amafushane kuyinqubo eyinkimbinkimbi.Ububanzi nokuqina kwezindonga kuhluke kancane, kumane kuyimvelo yesilo.Lokhu kwenza ukufaneleka isenzo sokuvumelana kanye nokushisela kube yisenzo sokuhlala.Le nqubo ayilula ukuzenzela, futhi bambalwa abashiseli bamapayipi abalungile kunangaphambili.
Inkampani iphinde ifune ukugcina abashiseli bayo bepayipi abahamba phambili.Abashiseli abalungile cishe ngeke bafune ukushisela amahora angu-8 aqonde ku-1G kuyilapho ipayipi lise-chuck ejikelezayo.Mhlawumbe baye bahlola i-5G (evundlile, amashubhu awakwazi ukujikeleza) noma ngisho ne-6G (amashubhu angaguquki endaweni ethambekele), futhi banethemba lokuthi bazokwazi ukusebenzisa lawa makhono.I-Soldering 1G idinga ikhono, kodwa abantu abanolwazi bangase bakuthole kuyisidina.Kungase futhi kuthathe isikhathi eside kakhulu.
Kodwa-ke, eminyakeni yamuva nje, kuye kwavela izinketho eziningi zokuzenzakalela embonini yokukhiqiza amapayipi, kuhlanganise namarobhothi asebenzisanayo.I-Novarc Technologies yaseVancouver, eBritish Columbia, eyethule i-Spool Welding Robot (SWR) ehlangene ngo-2016, yengeze ubuchwepheshe be-Lincoln Electric's HyperFill twin-wire metal arc welding (GMAW) ohlelweni.
“Lokhu kukunikeza ikholomu enkulu ye-arc yokushisela ivolumu ephezulu.Uhlelo lunama-roller namathiphu okuxhumana akhethekile ukuze ukwazi ukuba nezintambo ezimbili ezigijima epayipini elifanayo futhi wakhe i-arc cone enkulu ekuvumela ukuthi ushisele cishe ngokuphindwe kabili inani lempahla efakiwe. "
Ngakho, kusho u-Soroush Karimzade, oyi-CEO ye-Novarc Technologies, eyethule ubuchwepheshe be-SWR+Hyperfill ku-FABTECH 2021. Amazinga okufakwa aqhathaniswayo asengatholwa kumapayipi [izindonga] ukusuka ku-0.5 kuya ku-2 amayintshi.”
Ekusetheni okuvamile, u-opharetha usetha i-cobot ukuze enze impande yocingo olulodwa idlule ngethoshi eyodwa, bese isusa futhi ishintshanisa ithoshi njengenjwayelo nenye ithoshi ngokulungiselelwa kwe-GMAW yezintambo ezingu-2, okwandisa ukugcwaliswa.Amadiphozithi namaphaseji avinjiwe.."Lokhu kusiza ukunciphisa inani lokudlula nokunciphisa okokufaka ukushisa," kusho u-Karimzadeh, enezela ukuthi ukulawula ukushisa kusiza ukuthuthukisa ikhwalithi yokushisela."Ngesikhathi sokuhlolwa kwethu endlini, sikwazile ukuthola imiphumela yokuhlolwa komthelela omkhulu kuze kufike ku -50 degrees Fahrenheit."
Njenganoma iyiphi indawo yokusebenzela, amanye ama-workshop amapayipi angamabhizinisi ahlukahlukene.Angase angavamile ukusebenza ngamapayipi anezindonga ezisindayo, kodwa anesistimu engenzi lutho emakhoneni uma kwenzeka umsebenzi onjalo uvela.Nge-cobot, u-opharetha angasebenzisa ukusethwa kwentambo eyodwa kushubhu odongeni oluncane abese eshintshela ekusetheni ithoshi elikabili (ucingo olulodwa lwempande kanye nezintambo ezimbili ze-GMAW zokugcwalisa nokuvala imisele) lapho kucutshungulwa amashubhu odongeni aminyene okwakudingeka ngaphambilini ohlelweni lwamapayipi lwesistimu ye-subarc.ukushisela.
I-Karimzadeh yengeza ngokuthi ukusethwa kwethoshi elikabili kungasetshenziswa futhi ukukhulisa ukuguquguquka.Isibonelo, i-cobot yethoshi ekabili ingashisela kokubili insimbi ye-carbon kanye namapayipi ensimbi engagqwali.Ngalolu hlelo, opharetha uzosebenzisa amathoshi amabili ekucushweni kwentambo eyodwa.Ithoshi elilodwa lizohlinzeka ngentambo yokugcwalisa ngomsebenzi wensimbi ye-carbon kanti enye izohlinzeka ngocingo lwepayipi lensimbi engagqwali."Kulokhu kumisa, u-opharetha uzoba nesistimu yokuphakelayo kwentambo engangcolisiwe yethoshi lesibili eliklanyelwe ukusebenza ngensimbi engagqwali," kusho u-Karimzadeh.
Ngokwemibiko, isistimu ingakwazi ukwenza izinguquko endizeni ngesikhathi sokudlula kwezimpande ezibucayi.“Ngesikhathi sokudlula impande, uma udlula ethakhini, igebe liyavuleka futhi linciphe kuye ngokuthi ipayipi lingene kuphi,” kuchaza uKarimzade.“Ukuze kuhlangatshezwane nalokhu, uhlelo luyakwazi ukubona ukunamathela bese lwenza i-adaptive welding.Okusho ukuthi, ishintsha ngokuzenzakalelayo amapharamitha we-welding kanye nokunyakaza ukuze kuqinisekiswe ukuhlangana okufanele kulawa matheki.Ingakwazi futhi ukufunda ukuthi igebe lishintsha kanjani futhi lishintshe amapharamitha okunyakaza ukuze kuqinisekiswe ukuthi awushayi, ukuze kudlule impande efanele.”
Isistimu ye-cobot ihlanganisa ukulandelela kwe-laser seam ngekhamera enikeza i-welder umbono ocacile wentambo (noma intambo ekusethweni kwezintambo ezimbili) njengoba insimbi igelezela emseleni.Sekuyiminyaka, i-Novarc isebenzisa idatha yokushisela ukudala i-NovEye, uhlelo lokubona lomshini oluqhutshwa yi-AI elenza inqubo yokushisela izimele kakhudlwana.Umgomo uwukuba opharetha angahlali elawula ukushisela, kodwa akwazi ukusuka ayokwenza eminye imisebenzi.
Qhathanisa konke lokhu nohlelo lokusebenza oluhilela ukulungiswa komsele wempande okulandelwa ukudlula okusheshayo kanye nokulungiswa komsele oshisayo nge-grinder yokuhlanza ingaphezulu lemisele yezimpande.Ngemuva kwalokho, ishubhu elifushane ligcina lingena esiteshini sokugcwalisa kanye ne-capping.“Lokhu ngokuvamile kudinga ukuthutha ipayipi liye endaweni ehlukile,” kwengeza uKarimzade, “ngakho kudingeka kusingathwe izinto ezengeziwe.”
Manje cabanga ngohlelo lokusebenza olufanayo ne-cobot automation.Isebenzisa ukusetha ngocingo olulodwa kukho kokubili izimpande nemisele eyimbondela, i-cobot ishisela impande bese iqala ngokushesha ukugcwalisa umsele ngaphandle kokuma ukuze iphinde iveze impande.Epayipini eliwugqinsi, isiteshi esifanayo singaqala ngethoshi eyodwa yocingo bese sishintshela ethoshi lezintambo ezimbili ukuze kudlule okulandelayo.
Lokhu kuhlanganyela kwe-robotic automation kungase kuguqule impilo esitolo samapayipi.Abashiseli abangochwepheshe bachitha isikhathi sabo esiningi benza ukushisela kwamapayipi okunzima kakhulu okungenziwa nge-rotary chuck.Abasaqalayo bazoshayela ama-cobots eduze nomakadebona, babuke futhi balawule amashisela, futhi bafunde ukwenza amapayipi okushisela asezingeni eliphezulu.Ngokuhamba kwesikhathi (nangemva kokuzijwayeza endaweni yezandla ye-1G) bafunde indlela yokuqondisa ithoshi futhi ekugcineni baphumelela ukuhlolwa kwe-5G ne-6G ukuze babe abashiseli abangochwepheshe ngokwabo.
Namuhla, umuntu osanda kuzalwa osebenza nge-cobot angase aqale umsebenzi omusha wokushisela amapayipi, kodwa ukusungula izinto ezintsha akuwenzi kusebenze kancane.Ngaphezu kwalokho, imboni idinga ama-welder amapayipi amahle, ikakhulukazi izindlela zokuthuthukisa umkhiqizo walaba bashiseli.I-Pipe welding automation, okuhlanganisa namarobhothi asebenzisanayo, cishe izodlala indima ekhulayo esikhathini esizayo.
U-Tim Heston, Umhleli Omkhulu we-FABRICATOR, ubesembonini yokwenziwa kwensimbi kusukela ngo-1998, waqala umsebenzi wakhe nge-Welding Magazine ye-American Welding Society.Kusukela lapho, ihlanganise zonke izinqubo zokwenziwa kwensimbi kusukela ekugxivizeni, ekugobeni nasekusikeni kuya ekugayeni nasekupholishweni.Ujoyine i-FABRICATOR ngo-Okthoba 2007.
I-FABRICATOR ingumagazini ohamba phambili eNyakatho Melika wokwenziwa kwensimbi nokwakha.Umagazini ushicilela izindaba, izindatshana zobuchwepheshe kanye nezindaba zempumelelo ezenza abakhiqizi bakwazi ukwenza umsebenzi wabo ngempumelelo.U-FABRICATOR ubekulo mkhakha kusukela ngo-1970.
Manje ngokufinyelela okugcwele kwe-The FABRICATOR digital edition, ukufinyelela okulula kuzinsiza ezibalulekile zemboni.
Uhlelo lwedijithali lwe-The Tube & Pipe Journal manje selufinyeleleka ngokugcwele, lunikeza ukufinyelela okulula kuzinsiza ezibalulekile zemboni.
Thola ukufinyelela okudijithali okugcwele ku-STAMPING Journal, equkethe ubuchwepheshe bamuva nje, imikhuba ehamba phambili nezindaba zemboni zemakethe yokugxiviza ngensimbi.
Manje ngokufinyelela okuphelele kwedijithali ku-The Fabricator en Español, usukwazi ukufinyelela kalula izinsiza ezibalulekile zemboni.