Izingxenye zokunemba ezincane zingenziwa ngomshini ngokunemba okuphezulu emishinini emikhulu ye-EDM, kodwa hhayi ngokuphambene nalokho.Yini esengenzeka kakade ekubholeni kwe-EDM, bes i-Funkenerosion evela ku-Fluorn-Winzeln iphinde ifune ukuzuza ekunqumeni ucingo.
Umkhiqizi waseJalimane u-bes Funkenerosion kuye kwadingeka enqabe ama-oda esikhathini esidlule ngenxa yokuthi imishini yabo ye-EDM yocingo yayingenawo la mabanga okuhamba.”Sinamakhasimende asebenzayo angaphezu kuka-500, futhi uma ungakwazi ukuthatha ama-oda ngenxa nje yokuthi usayizi womshini awukuvumeli, ngokwemvelo kunzima,” kuchaza umqondisi ophethe uMarkus Langenbacher.
Nokho, indawo yokupaka enemishini ye-Sodick EDM isivele ihlaba umxhwele, i-ALC400G eyodwa, i-SLC400G eyodwa, i-AG400L eyodwa kanye ne-AQ750LH.Izinsizakalo zocingo ze-EDM ekukhiqizeni inkontileka azizange zibhuntshise noma yiziphi izifiso zekhasimende, ngaphandle kokuthi phakathi kwebanga le-XXL kufanele benqabe ama-oda ngezikhathi ezithile.
"Sisebenzise i-wire edm kusukela ekuqaleni, futhi ngokushesha futhi sanezela ukushona kwe-wire corrosion.amabili ashintshiwe ngokuhamba kwesikhathi.“Siphinde sagaya i-aluminiyamu eningi, okwafaka ingcindezi enkulu emshinini.Namuhla siyazi ukuthi ukube besisika i-aluminium emshinini usuku lonke, njalo ngemva kwalokho bekuzodingeka sibambe isidweshu esivule umnyango bese sichitha imizuzu emihlanu sikhipha yonke into egezwayo, ngaphandle kwalokho izothinta impilo yomshini.”
I-XXL Machining: Ekuqaleni ithengwe njengomshini oshintshwayo, manje isiwumsizi ophelele wokuqhubeka ngaphandle komthungo ukusika izingxenye ezinkulu zenqubo yokumba.(Umthombo: Ralf M. Haaßengier)
Njengomkhiqizi wenkontileka, i-Funkenerosion iyinhloko yazo zonke izinqubo zokugqwala kusukela ku-EDM kuya ekubhokolweni nasekugqweseni kwezintambo. Amakhasimende angaphinda athenge izesekeli nezinto ezisetshenziswayo ngokuqondile enkampanini eseFluorn-Winzeln, njengokubhola nokuhlanganisa ama-electrode cishe kubo bonke ubude nama-diameters. yamasheya esitokweni, ukuze sihlale siqinisekisa izikhathi ezimfishane zokulethwa”, kuqinisekisa u-Markus Langenbacher.
Izinto ze-electrode zivivinywa ukusebenza emnyangweni wesilingo ukuze kuqinisekiswe amakhasimende imiphumela engcono kakhulu ngesikhathi senqubo yokumba i-EDM;le ndlela isho ukuthi ngisho nezidingo ezikhethekile zamakhasimende ngeke zidale izinkinga enkampanini.Muva nje, ikhasimende li-ode ama-electrode angu-20,000 enkampanini ngemva kwesivivinyo esiyimpumelelo.
Lapho umsunguli wenkampani enquma ukuthatha umhlalaphansi ekuqaleni kuka-2021, kwakudingeka umqondisi ophethe omusha. Kuleli hlobo, u-Markus Langenbacher wathatha izintambo zokuphatha i-bes Funkenerosion. Yebo, lokhu kuyinhlanhla, ngoba akwenzeki ngaso sonke isikhathi ukuthola ozongena esikhundleni ofanelekayo enkampanini ekhiqizayo. Akuvamile ukuba abatshalizimali bakwamanye amazwe abaqondi ukuguguleka komhlabathi noma lezi zindawo zamaklayenti ziphinde zihwebe, futhi ngezinye izikhathi izinkampani zebhange ziyadayiswa. .Kodwa-ke, ngaphansi kobuholi bukaMarkus Langenbacher, isisebenzi esinolwazi kakhulu sathatha isikhundla sokuphatha. Njengoba esehlale nenkampani iminyaka engu-21, akazi kuphela izinqubo zebhizinisi kanye nokuphuma, kodwa namakhasimende.
U-Markus Langenbacher ukwazi kahle ukukhathazeka kwamakhasimende akhe: “Ukusabela kweklayenti ukulinda iminyaka emibili kuya kwemithathu yokugcina ngaphambi kokufaka i-oda.Phela abazi ukuthi kuzokwenzekani ngenkampani uma umsunguli wayo esethatha umhlalaphansi.Bangathola induduzo lapho isidingo siphakama futhi.
Leli qoqo lezinkanyezi liyathakazelisa ngoba isisebenzi sesazana iminyaka engu-20, futhi manje lowo owayesebenza naye ngokuzumayo useba umphathi.UJörg Roming, oseneminyaka engu-18 esebenza kule nkampani, ubona lokhu njengento enhle kakhulu: “Sikhuluma ngokukhululekile ngoba sesinesikhathi eside sazana.Lokho kuyinzuzo enkulu.Uma izinto zingahambi kahle, singaxoxa sodwa sithole izixazululo ndawonye.”
Ekugcineni, abahlinzeki abafana no-Sodick nabo bayazuza ekuthuthukisweni okuhle kwe-EDM.Ngemva kokuba i-ALC400G encane ihanjiswe enkampanini esekwe e-Fluorn-Winzeln njengomshini oshintshayo ekuqaleni kuka-2021, umlingani wayo omkhulu, i-ALC800GH, elandelwe ngasekupheleni kwehlobo.Lokhu kusivumela ukuthi sinikeze le makethe kuphela futhi thina Akusadingeki ukwenqaba ama-oda," kuchaza umqondisi ophethe u-Markus Langenbacher.Ama-oda amasha azokhiqizwa ngokunikeza ulwazi kumakhasimende abanzi.Amakhasimende afuna ukwenziwa ngokuphelele kwezingxenye zawo ze-XXL emthonjeni owodwa, futhi manje singakunikeza lokho.”
Ngokuchofoza "Bhalisela I-Newsletter", ngivumelana nokucutshungulwa nokusetshenziswa kwedatha yami ngokuhambisana nefomu lemvume (nwebisa ukuze uthole imininingwane) futhi wamukele imigomo yokusebenzisa.Ukuze uthole ulwazi olwengeziwe, sicela ubheke Inqubomgomo yethu Yobumfihlo.
Yebo, sihlala siphatha imininingwane yakho ngokuzibophezela.Noma iyiphi idatha yomuntu siqu esiyithola kuwe icutshungulwa ngokuvumelana nomthetho osebenzayo wokuvikela idatha.Ukuze uthole ulwazi olwengeziwe, sicela ubheke Inqubomgomo yethu Yobumfihlo.
Ngiyavumelana neVogel Communications Group GmbH & Co. KG, Max-Planckstr.7-9, 97082 Würzburg, okuhlanganisa nanoma yiziphi izinkampani eziphethwe ngokuvumelana ne-§§ 15 et seq.AktG (ngemuva kwalokhu: I-Vogel Communications Group) isebenzisa ikheli lami le-imeyili ukuthumela ukuxhumana kokuhlela.Uhlu lwazo zonke izinkampani eziphethwe zingatholakala lapha
Okuqukethwe kwezokuxhumana kungase kuhlanganise yonke imikhiqizo namasevisi anoma yiziphi izinkampani ezibalwe ngenhla, njengamajenali ochwepheshe nezincwadi, imicimbi nemibukiso nemikhiqizo namasevisi ahlobene nemicimbi, ukunikezwa namasevisi emidiya yokuphrinta nedijithali, njengezincwadi zezindaba ezengeziwe (zomhleli), ama-sweepstake, Imicimbi eyinhloko, ucwaningo lwemakethe oluku-inthanethi nolungaxhunyiwe ku-inthanethi, amaphothali ochwepheshe kanye neminikelo ye-e-learning. , kanye nezinjongo zocwaningo lwemakethe.
Uma ngifinyelela idatha evikelwe kuphothali ye-inthanethi ye-Vogel Communications Group ngokuvumelana ne-§§ 15 et seq, okuhlanganisa nanoma imaphi amanxusa.AktG, ngidinga ukunikeza idatha eyengeziwe ukuze ngibhalise ukuze ngifinyelele lokho okuqukethwe.Ngembuyiselo yokufinyelela mahhala kokuqukethwe kokuhlela, idatha yami ingase isetshenziselwe izinjongo ezichazwe lapha ngokuvumelana nale mvume.
Ngiyaqonda ukuthi ngingahoxisa imvume yami ngokuthanda kwami. Ukuhoxiswa kwami ​​​​akuguquli ukuba semthethweni kokucutshungulwa kwedatha ngokusekelwe emvumweni yami ngaphambi kokuhoxiswa kwami. Enye inketho yokumemezela ukuhoxa kwami ​​ukusebenzisa ifomu lokuxhumana elithi https://support.vogel.de.Uma ngingasafisi ukuthola izincwadi zezindaba ezithile ezibhalisiwe, ngingaphinda ngichofoze isixhumanisi sokuzikhipha ohlwini ekugcineni kwephephabhuku bese ngihoxisa ulwazi lwami ngokuqhubeka nokuhoxiswa kokuthola ilungelo lami lokuhoxisa. Isimemezelo Sokuvikelwa Kwedatha, ingxenye ethi Ukuxhumana Kokuhlela.
Phakathi neminyaka edlule, i-bes Funkenerosion ibe nendawo yokuthengisa eyingqayizivele emkhakheni we-EDM yocingo: nge-lateral path 1460 x 600 x 1,020 mm, kungenzeka ukubhoboza izingxenye ezinesisindo esingamathani angu-6. Lezi zinhlelo zokusebenza nazo ziyinselele kakhulu.Endabeni yakamuva yomshini, cishe izingxenye ezingu-3,00 ezifakwe emahoreni angu-5,000 zazibhobolwa ngezingxenye ezingu-3,000. enezimbobo ezingu-14,000 - ipayipi elide elingamamitha angu-1.5 elingangena kancane emishinini yethu,” kukhumbula umqondisi ophethe we-bes. Ngokusebenzisa umshini wokushintsha ama-electrode, ukucubungula kwenziwa imini nobusuku kuze kube yilapho ishubhu selibhobozekile ngokuphelele.Kodwa-ke, ubuchwepheshe bethu bokusika izintambo bubuyela emuva phambili.Yilapho saqala khona ngo-1983 njengenkampani ekhiqiza izinto.”
Ukuqinisekisa isiqalo esihle sama-oda okuqala ngemva kokufakwa kwemishini emisha ye-Sodick: U-Markus Langenbacher, Umqondisi Ophethe we-bes Funkenerosion, no-BW Daniel Günzel, Umphathi Wezokuthengisa Wesifunda we-Sodick Germany.(Umthombo: Ralf M. Haaßengier)
Ekuqaleni, i-Sodick VL600QH yathengwa njengomshini oshintshwayo. Kodwa njengoba i-ALC800GH yayisemakethe isikhathi esifushane, u-Markus Langenbacher no-Jörg Roming babheka futhi ekugcineni banquma ukuyisekela.” Futhi, ngokuhambisana nomshini we-EDM wokubhoboza esiwusebenzisayo, sesivele sinendlela ebheke eceleni, futhi indilinga eyi-AGH ifinyelela ku-0800 ekahle yokuvala i-ALC 080 mm 000 mm kungenzeka) kanye ne-800 mm wire EDM EDM”, kusho u-Jörg Roming Imishini emisha ye-EDM nayo yanelisekile kulokhu.
Kwakuyinguquko engenamthungo: umshini omdala wahlakazwa, i-trailer ene-flatbed enomshini we-XXL yafika, futhi umshini omdala washintshwa ngomshini omusha, ngokulondolozwa okuhambisanayo ezindlekweni zokuthumela. futhi ihlolwe, ngisho nokwehluleka komshini nokuma-engeli emincane kuya kubonakala.Njengoba yonke imishini ye-Sodick inekhwalithi ihlolwe ngokulinganiswa kwejeneretha kanye nezilinganiso zejometri ngaphambi kokulethwa, akukho vele ukuchezuka ku-engeli ye-granite.
Ngendlela, umsebenzi owaqala emshinini omdala manje uqhubeka ngaphandle komthungo emshinini omusha: ukusika ubude obungu-358 mm. "Ngokushesha saqaphela umehluko wekhwalithi.Enye inzuzo enkulu kithi ukuthi uhlelo lokulawula lwalucishe lufane, ngaphandle kwezithuthukisi ezimbalwa.Ngokushesha sadlulela ku-ALC800GH,” kukhumbula u-Jörg Roming.Wakwazi futhi ukudlulisela uhlelo emshinini omusha ngokushesha.
Emiculweni, i-EDM entsha imele ukweqa okukhulu okuya phambili, futhi iqiniso lokuthi imiyalelo yokusebenza ihlanganiswe ngedijithali ohlelweni lokulawula kuyinzuzo enkulu, esho.Akusekho ukuphenya nokuphenya amabhukwana omsebenzisi nezinhlelo.Imidwebo, imiyalelo yokugcinwa enezithombe, yonke into ebekiwe.Ingxenye yezinombolo zingatholakala ngokushesha nomsebenzi wokusesha.”Isinxephezelo sokushisa se-ALC8000 semvelo se-ALC800 sinomphumela we-ALCura wemvelo ngisho ne-ALC800000 idliwe ngokunemba okuphezulu,” u-Jörg Roming waneliseke ngokusobala.
Uhlu lwethu lwemishini ye-EDM yocingo lungakhiqiza izingcezu ze-500. "Kithina njengochwepheshe be-EDM, lokhu kuyinani elikhulu," kuchaza u-Jörg Romen.Inani elilinganiselwe lokukhiqiza ngobuningi liphakathi kwezingcezu ezingu-2 kuya kwezingu-20, kodwa ingxenye enkulu yenziwe izingxenye ngazinye.Lokhu akunjalo ngokubhoboza, lapho i-1,000-piece piece piece kusukela uchungechunge lwamaviki onke lwe-DM ayilona uchungechunge oluyinhloko lwe-DMM. Ukupholisa amashaneli njengamabhentshi omsebenzi wokunweba,” kusho u-Markus Langenbacher.
Imibuzo yekhasimende itholwa ngezindlela ezahlukene: ikhasimende elilodwa lithumela i-imeyili uphenyo futhi lilindele ukucaphuna, elinye lithumela ingxenye ngokuqondile ephaketheni elinemidwebo, idatha ye-3D kanye nosuku lokulethwa, kanye nokuvakasha kwekhasimende lesithathu mathupha kithi. ikakhulukazi endabeni yokusika ku-inthanethi, imibuzo ivamise ukuza nge-imeyili noma nge-imeyili ekhethekile enezingxenye, futhi izingxoxo zibanjwa nekhasimende ngocingo.Amaklayenti ayisibonelo ahlinzeka ngamasethi edatha athembekile angu-100%.Kule minyaka engu-30 edlule, isisebenzi esisodwa besiphethe kuphela izinhlelo ze-CAM zama-EDM ocingo, kodwa siyayeka ekuqaleni kuka-2021 inkampani entsha ye-CAMwire i-CAMwire uhlelo lwe-CAMwire. ayibuyekeziwe futhi ingabonisa i-2D kuphela, kancane kancane izothathelwa indawo i-CAM.Jörg Roming entsha manje isebenzisa i-CAM ngedatha ye-3D enikezwe ikhasimende futhi isivele inemingcele emihle yokulingisa ubuso okufanele bufakwe ngayo imishini nokuthi kanjani.
Nakuba inombolo yocingo yamahhala itholakala kuwo wonke umshini osanda kulethwa impilo yonke yomshini, u-Jörg Roming akakayisebenzisi kuze kube manje.” Inombolo yethu yocingo iqonde ngqo lapha,” emamatheka ebuka uDaniel Günzel.” Uma uyinakekela kahle imishini yakho, akulula neze ukushayela inombolo yocingo.”
Ngenxa yomklamo we-sink ongenazo izingxenye ezipendiwe, insimbi engagqwali kuphela kanye ne-ceramic yonke, kanye nomklamo ohlakaniphile wekhanda lamanzi, ukugcinwa nokuhlanza kungenziwa kalula emaminithini ambalwa nje.Lapho umshini usebenza usuku lonke futhi unomthwalo osindayo womsebenzi, ngokuvamile kwanele ukusebenzisa isibhamu samanzi esifakiwe ukuze sifafaze i-sink kanye nekhanda le-spray. Noma kunjalo, ithimba e-bes bes bes ukunakekelwa nokuhlanza kungafezwa kalula ngemizuzu embalwa nje. ukunakekelwa okuqondene nomshini ngamunye.U-Jörg Roming uyanezela: "Kubaluleke kakhulu kimi ukuthi imishini yami ye-EDM isebenze ngokuthembekile.Kungasiza kakhulu uma senza ukunakekelwa okuphelele kanye ngonyaka, ngiyaqiniseka ukuthi uma ngifuna ukuqala ukusebenza emshinini ngingaqala ngokushesha ngaphandle kokukhathazeka."
Ingosi iwuphawu lweVogel Communications Group.Ungathola uhla lwethu oluphelele lwemikhiqizo namasevisi ku-www.vogel.com
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